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Prima Power Shear Genius 1540

Prima Power Shear Genius punching and shearing machine (Shear Genius series)

Image: primapower.com, Prima Power

01

Key Specifications

max sheet size

4,300 mm x 1,565 mm (169.3 x 61.6 in)

max sheet thickness punching

8 mm (0.31 in)

max sheet thickness shearing

Aluminium 5 mm (0.20 in), Mild steel 4 mm (0.16 in), Stainless steel 3 mm (0.12 in)

turret

Customized

max tools in turret

400

max index tools in turret

384

02

How much does the Prima Power Shear Genius 1540 cost?

Price estimate

Uncertain

We do not have a price for the Prima Power Shear Genius 1540 that we can stand behind, so we show no number. Configuration, options and installation move the final price a long way: a quote is the reliable figure.

Prima Power Shear Genius 1540 — price

Price estimate: uncertain

We have no price for the Prima Power Shear Genius 1540 that we can cite and no estimate we can stand behind, so this page shows no number rather than a guess. A quote from Prima Power or an authorised dealer is the reliable figure.

What moves the final price

  • Spindle, control and probing options
  • Tool changer capacity and tooling package
  • Automation — pallet changers, bar feeders, robot cells
  • Freight, rigging, installation and training
  • Region, dealer and time of year

Want a specific price for the Prima Power Shear Genius 1540?

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03

Overview

Long sheet, sheared parts: the Prima Power Shear Genius 1540 (SG1540) is the 4,300 mm x 1,565 mm (169.3 x 61.6 in) model of the Shear Genius punch-shear range. The Shear Genius 1530 covers 3,074 mm x 1,565 mm with the same performance data.

A buyer comparing it with the faster Shear Brilliance 1540 should start from the thickness table, because the Shear Genius is the one for which Prima Power prints limits. Punching reaches 8 mm (0.31 in). The shear takes aluminium to 5 mm (0.20 in), mild steel to 4 mm (0.16 in) and stainless steel to 3 mm (0.12 in). The Shear Brilliance 1540 is listed at up to 210 m/min positioning; this machine positions at 127 m/min as SG Pure or 150 m/min as SG Dynamic.

Ram force is 250 kN (25 US Tons) on SG Pure and 300 kN (33 US Tons) on SG Dynamic, and index tools rotate at 180 rpm or 250 rpm. Maximum hit speed is given as 700 1/min or 1000 1/min. The customized turret takes a maximum of 400 tools, 384 of them index tools.

The drive concept is servo-electric throughout, which Prima Power connects with reduced energy consumption and no oil waste. On a 4,300 mm sheet the material support during shearing matters, and brush tables give steady support to the processed material. The intelligent ram is credited with more tools in the turret and shorter tool change times. Automation for material and part flow can be connected.

04

Full Specifications

Parameter Value
Max Sheet Size 4,300 mm x 1,565 mm (169.3 x 61.6 in)
Max Sheet Thickness Punching 8 mm (0.31 in)
Max Sheet Thickness Shearing Aluminium 5 mm (0.20 in), Mild steel 4 mm (0.16 in), Stainless steel 3 mm (0.12 in)
Turret Customized
Max Tools in Turret 400
Max Index Tools in Turret 384
Ram Force SG Pure: 250 kN (25 US Tons); SG Dynamic: 300 kN (33 US Tons)
Max Hit Speed SG Pure: 700 1/min; SG Dynamic: 1000 1/min
Positioning Speed SG Pure: 127 m/min; SG Dynamic: 150 m/min
Index Tool Rotation Speed SG Pure: 180 rpm; SG Dynamic: 250 rpm

Specifications sourced from primapower.com — verified 2026-10-05

05

Strengths & Limitations

Strengths

  • Sheet up to 4,300 mm x 1,565 mm (169.3 x 61.6 in)
  • Published thickness limits: punching 8 mm (0.31 in), shearing aluminium 5 mm (0.20 in)
  • SG Dynamic reaches 150 m/min positioning and 1000 1/min hit speed
  • Up to 400 tools and 384 index tools in the customized turret
  • Servo-electric drive with no oil waste and three power modes

Limitations

  • Positioning at 127 m/min or 150 m/min, below the 210 m/min of the Shear Brilliance 1540
  • Stainless steel shearing stops at 3 mm (0.12 in)
  • SG Pure is limited to 700 1/min and 180 rpm index rotation
  • Sheet width fixed at 1,565 mm
06

Best For

Four-metre sheets of rectangular parts in thin and medium gauge Aluminium panels up to 5 mm (0.20 in) punched and sheared Skeleton-free production with trim strips destroyed in-cycle Cells with automated material and part flow
07

Frequently Asked Questions

01 What sheet size does the Shear Genius 1540 take?

Maximum sheet size is 4,300 mm x 1,565 mm (169.3 x 61.6 in). There are two models in the range, SG1530 and SG1540; the Shear Genius 1530 takes 3,074 mm x 1,565 mm.

02 Should I choose the Shear Genius 1540 or the Shear Brilliance 1540?

The Shear Brilliance 1540 is the faster machine, with positioning up to 210 m/min and a ram force of 300 kN. The Shear Genius 1540 positions at 127 m/min or 150 m/min and is the one with published thickness limits, 8 mm (0.31 in) punching and 4 mm (0.16 in) shearing in mild steel.

03 What ram force does the Shear Genius 1540 have?

SG Pure is listed at 250 kN (25 US Tons) and SG Dynamic at 300 kN (33 US Tons). The Pure pair of figures does not convert cleanly, so ask Prima Power which one is correct before relying on it.

04 How does the Shear Genius 1540 save material?

Parts are sheared loose instead of being nibbled out, so there are no skeletons and less punching scrap. Prima Power also lists efficient nesting and a trim strip destroyer that keeps continuous production running.

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