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OPS Ingersoll EAGLE G80 Competition

OPS Ingersoll EAGLE G80 Competition die-sinking EDM machine

Image: ops-ingersoll.de, OPS Ingersoll

01

Key Specifications

Table Size

760 x 1,000 mm (29.9 x 39.4 in) (L x W)

x axis travel

550 mm (21.7 in)

y axis travel

850 mm (33.5 in)

z axis travel

450 mm (17.7 in)

c axis range

360°

work tank dimensions

800 x 1,100 x 480 mm (31.5 x 43.3 x 18.9 in) (x/y/z)

02

How much does the OPS Ingersoll EAGLE G80 Competition cost?

Price estimate

Uncertain

We do not have a price for the OPS Ingersoll EAGLE G80 Competition that we can stand behind, so we show no number. Configuration, options and installation move the final price a long way: a quote is the reliable figure.

OPS Ingersoll EAGLE G80 Competition — price

Price estimate: uncertain

We have no price for the OPS Ingersoll EAGLE G80 Competition that we can cite and no estimate we can stand behind, so this page shows no number rather than a guess. A quote from OPS Ingersoll or an authorised dealer is the reliable figure.

What moves the final price

  • Spindle, control and probing options
  • Tool changer capacity and tooling package
  • Automation — pallet changers, bar feeders, robot cells
  • Freight, rigging, installation and training
  • Region, dealer and time of year

Want a specific price for the OPS Ingersoll EAGLE G80 Competition?

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03

Overview

The OPS Ingersoll EAGLE G80 Competition is a gantry die-sinking EDM for long mould plates: Y travel is 850 mm (33.5 in), well beyond its 550 mm (21.7 in) of X, with 450 mm (17.7 in) in Z and a 360° C-axis. The table measures 760 x 1,000 mm (29.9 x 39.4 in) and is rated for 2,000 kg (4,409 lb).

That rectangular layout is the point of the machine. A plate with a row of cavities can be burned end to end without re-clamping, and the 200 kg (441 lb) head load leaves room for heavy graphite electrodes or holders carrying several at once. The work tank, 800 x 1,100 x 480 mm (31.5 x 43.3 x 18.9 in), lowers for loading and fills to a programmable 450 mm (17.7 in).

In size it is the twin of the GANTRY EAGLE 800, which has the same travels and the same 2,000 kg (4,409 lb) table rating. The Competition version swaps the generator. It is listed with the EAGLE PowerSPARK Generator at 60 amps and a PowerSPARK fine finish package, plus head cooling, spindle nut cooling and work tank temperature control in a precision package. OPS Ingersoll attaches three claims to that equipment: more precision from the new cooling concept, outstanding surfaces with graphite and copper, and multi-cavity machining with up to 50% less wear.

Standard equipment also covers an electrode changer with 20 positions, EAGLE PowerJUMP at 18 m/min in Z and a 32 m² paper filter, twice the filter area listed for the EAGLE G50 Competition at 16 m². Options include a 110 amps generator and a 30 position changer. Weight, footprint and electrical data are not published on the product page.

04

Full Specifications

Parameter Value
X Axis Travel 550 mm (21.7 in)
Y Axis Travel 850 mm (33.5 in)
Z Axis Travel 450 mm (17.7 in)
C Axis Range 360°
Work Tank Dimensions 800 x 1,100 x 480 mm (31.5 x 43.3 x 18.9 in) (x/y/z)
Max Table Load 2,000 kg (4,409 lb)
Dielectric Level Max 450 mm (17.7 in), programmable/automatic
Table Size 760 x 1,000 mm (29.9 x 39.4 in) (L x W)
Max Head Load 200 kg (441 lb)
Generator EAGLE PowerSPARK Generator
Machining Current Max 60 amps (option: 110 amps)
Power Jump Z Speed 18 m/min
Electrode Changer Positions 20 positions (option: 30)
Filter Unit 32 m² paper filter
Fire Extinguishing System CO2 fire-extinguishing system

Specifications sourced from ops-ingersoll.de — verified 2026-10-05

05

Strengths & Limitations

Strengths

  • 850 mm (33.5 in) of Y travel over a 760 x 1,000 mm (29.9 x 39.4 in) table suits long plates and rows of cavities
  • Table load of 2,000 kg (4,409 lb) and head load of 200 kg (441 lb), both double the EAGLE G50 Competition ratings
  • PowerSPARK generator, fine finish package and the cooling-based precision package are all in the standard list
  • The maker states multi-cavity machining with up to 50% less wear
  • 32 m² paper filter and EAGLE PowerJUMP at 18 m/min in the Z-axis as standard

Limitations

  • X travel is only 550 mm (21.7 in); wide moulds need the GANTRY EAGLE 1200 with 1,010 mm (39.8 in)
  • Z travel of 450 mm (17.7 in) and a 480 mm (18.9 in) tank depth restrict tall workpieces
  • No machine weight, connected load or footprint on the product page; only a floor plan is offered
  • The standard changer holds 20 positions; larger electrode sets need the 30 position option or external handling
06

Best For

Long mould plates and multi-cavity inserts up to the 760 x 1,000 mm (29.9 x 39.4 in) table Heavy electrodes or multi-electrode holders within the 200 kg (441 lb) head load Fine-finish graphite and copper work with the PowerSPARK package Medium-size moulds up to 2,000 kg (4,409 lb)
07

Frequently Asked Questions

01 How does the EAGLE G80 Competition compare with the GANTRY EAGLE 800?

Travels, tank, table and load ratings are identical in the two tables: 550 / 850 / 450 mm, a 2,000 kg (4,409 lb) table load and a 200 kg (441 lb) head load. The GANTRY EAGLE 800 is listed with the EAGLE PowerTEC fine finish generator PT60. The EAGLE G80 Competition carries the EAGLE PowerSPARK Generator with 60 amps, the PowerSPARK fine finish package and a precision package built on head, spindle nut and tank temperature control.

02 What are the travels of the EAGLE G80 Competition?

X is 550 mm (21.7 in), Y is 850 mm (33.5 in) and Z is 450 mm (17.7 in), with a C-axis of 360° making it a 4-axis machine as listed. The long axis is Y, so plan fixture layouts with the long side of the plate along the 1,000 mm (39.4 in) side of the table.

03 What does OPS Ingersoll claim for wear on the EAGLE G80 Competition?

The product page lists multi-cavity machining with up to 50% less wear, outstanding surfaces with graphite and copper, and more precision by a new cooling concept. No test conditions are given with these statements, so treat the wear figure as the maker's claim and ask what generator settings and electrode material it refers to.

04 Which options and automation are offered for the EAGLE G80 Competition?

Further options include a 110 amps generator, a technology package for fine finish and carbide machining and a 30 position electrode changer. For automation the page names MultiChange light or performance systems for the connection of up to 2 machines.

08

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09

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