Mazak INTEGREX i-100H S

The Mazak INTEGREX i-100H S is a twin-spindle multi-tasking machine from the INTEGREX i-H series, with 6 in chucks on both the main and second spindles and a footprint of 134 in (3,404 mm) × 85 in (2,159 mm). Mazak's model list gives its configuration as Second Spindle, and the series is designed with a flat machine front so robots and stockers can be placed against it.

That flat front is the reason to look at an H model. Mazak lists four pieces of automation equipment for the series: a bar feeder, the Ez LOADER collaborative robot cell, the Mazak AUTO FLEX CELL with a self-running articulated robot and stockers at the front face, and an Auto Jaw Changer that swaps 10 sets of chuck jaws automatically on each of the main and second spindles. On the series page each carries an asterisk, so check which of them a quotation actually includes.

Both turning spindles run to 6,000 rpm and are rated 7.5 kW (10 HP) continuous and 11 kW (15 HP) (40% ED), so either end of a small part can be turned at the same data. The 12,000 rpm HSK-A63 milling spindle is the stronger motor: 11 kW (15 HP) continuous and 12 kW (16 HP) on a 30 min. rating, with torque of 46.1 Nm (34 ft-lb) continuous and 57.3 Nm (42 ft-lb) (40% ED). Mazak states that the standard compact milling spindle is 17% shorter overall than its conventional one, which opens up the machining area.

The 850U bed gives 33 in (838 mm) of turning length and 35 in (889 mm) of Z travel, with 21 in (533 mm) of X and 8 in (203 mm) of Y. Mazak's series page states the strokes of the i-100H and i-200H more finely, at 21.06 in for X and 8.27 in for Y. The magazine holds 38 tools. The machine is 89 in (2,261 mm) high and weighs 23,876 lb (10,830 kg).