Mazak INTEGREX i NEO
Image: mazak.com, Yamazaki Mazak
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
How much does the Mazak INTEGREX i NEO cost?
Estimated price range
Our best estimate for a mill-turn / multi-tasking machine in this class — not a quote from Yamazaki Mazak. Configuration moves it a long way.
Overview
The Mazak INTEGREX i NEO series covers 15 multi-tasking machines that pair a built-in motor turning spindle with a 12,000 rpm B-axis milling spindle taking HSK-T63 or HSK-A63 tooling. Picking one comes down to three questions asked in order: how big, how many spindles, and what goes in the magazine.
Size first. The INTEGREX i-100 NEO is the entry: a 6 in chuck, 6,000 rpm, 7.5 kW (10 HP) continuous, Ø24 in (610 mm) by 23 in (584 mm) of turning capacity and 21,892 lb (9,930 kg). The INTEGREX i-200 NEO keeps that envelope at 23,765 lb (10,780 kg) but moves to an 8 in chuck with 15 kW (20 HP) continuous at 5,000 rpm. Above them the i-250 NEO, i-350 NEO and i-450 NEO share a larger frame, for which Mazak states 695 mm of X and 300 mm of Y against 535 mm and 210 mm on the two small sizes. The top of the table reaches a 12 in chuck, 60 in (1,524 mm) of turning length, 30 kW (40 HP) continuous and 37,698 lb (17,100 kg).
Spindles second. Every size is listed plain, as an S with a second spindle, and as an ST with a second spindle and a lower turret. The INTEGREX i-100S NEO shows what the second spindle adds to the machine: Z travel of 35 in (889 mm), 33 in (838 mm) of turning length and a weight of 23,876 lb (10,830 kg). The INTEGREX i-100ST NEO weighs 25,419 lb (11,530 kg) and lists 12 tools where the other two list 36 tools, so ask how its tooling is counted. Second spindles across the series take 6 in to 10 in chucks at 4,000 rpm to 6,000 rpm.
The milling spindle is the constant. Mazak describes its 12,000 rpm as suited to steel and castings, with 11 kW (15 HP) to 22 kW (30 HP) continuous depending on the specification. The B axis covers -30° to +210° in 0.0001° increments. Tools load from a magazine at the front of the machine and are limited to Ø4 in (102 mm), or Ø5 in (127 mm) with the neighbouring pockets empty. Ball screw core cooling on all three linear axes is standard and the control is MAZATROL SmoothAi.
Full Specifications
| Parameter | Value |
|---|---|
| Models in Series | 15 models: INTEGREX i-100 NEO, INTEGREX i-100S NEO, INTEGREX i-100ST NEO, INTEGREX i-200 NEO, INTEGREX i-200S NEO, INTEGREX i-200ST NEO, INTEGREX i-250 NEO, INTEGREX i-250S NEO, INTEGREX i-250ST NEO, INTEGREX i-350 NEO, INTEGREX i-350S NEO, INTEGREX i-350ST NEO, INTEGREX i-450 NEO, INTEGREX i-450S NEO and 1 more |
| Bed Length Type | 590U to 1500U |
| Max Turning Diameter | Ø24 in (610 mm) to Ø26 in (660 mm) |
| Max Turning Length | 23 in (584 mm) to 60 in (1,524 mm) |
| Chuck Size | 6 in to 12 in |
| Max Spindle Speed | 3,300 rpm to 6,000 rpm |
| Spindle Power Intermittent | 11 kW (15 HP) (40% ED) to 37 kW (50 HP) (40% ED) |
| Spindle Motor Power | 7.5 kW (10 HP) continuous to 30 kW (40 HP) continuous |
| Milling Spindle Speed | 12,000 rpm |
| Milling Spindle Torque Intermittent | 57.3 Nm (42 ft-lb) (40% ED) to 124 Nm (91 ft-lb) (40% ED) |
| Milling Spindle Torque | 46.1 Nm (34 ft-lb) continuous to 91.3 Nm (67 ft-lb) continuous |
| Milling Spindle Power Intermittent | 12 kW (16 HP) (40% ED) to 24 kW (32 HP) (40% ED) |
| Milling Spindle Power | 11 kW (15 HP) continuous to 22 kW (30 HP) continuous |
| B Axis Indexing Increment | 0.0001° |
| Spindle Taper | HSK-T63, HSK-A63 |
| Tool Capacity | 12 tools to 36 tools |
| Max Tool Diameter (full magazine) | Ø4 in (102 mm) |
| Max Tool Diameter (adjacent pockets empty) | Ø5 in (127 mm) |
| Max Tool Length | 12 in (305 mm) to 16 in (406 mm) |
| Max Tool Weight | 11 lb (5 kg) to 26 lb (12 kg) |
| X-Axis Travel | 21 in (533 mm) to 27 in (686 mm) |
| Y-Axis Travel | 8 in (203 mm) to 12 in (305 mm) |
| Z-Axis Travel | 25 in (635 mm) to 62 in (1,575 mm) |
| B Axis Range | -30° - +210° |
| Rapid Traverse X | 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min) |
| Rapid Traverse Y | 1,575 ipm (40 m/min) |
| Rapid Traverse Z | 1,575 ipm (40 m/min) to 1,969 ipm (50 m/min) |
| Machine Height | 96 in (2,438 mm) to 107 in (2,718 mm) |
| Machine Weight | 21,892 lb (9,930 kg) to 37,698 lb (17,100 kg) |
| Sub Spindle Chuck Size | 6 in to 10 in |
| Sub Spindle Speed | 4,000 rpm to 6,000 rpm |
| Sub Spindle Power Intermittent | 11 kW (15 HP) (40% ED) to 26 kW (35 HP) (40% ED) |
| Sub Spindle Power | 7.5 kW (10 HP) continuous to 22 kW (30 HP) continuous |
Specifications sourced from mazak.com — verified 2026-10-02
Strengths & Limitations
Strengths
- Milling spindle takes HSK-T63 or HSK-A63 tooling and runs to 12,000 rpm with 46.1 Nm (34 ft-lb) to 91.3 Nm (67 ft-lb) continuous torque
- Second spindle (S) and lower turret (ST) versions of every size for finishing both ends in one cycle
- Chuck sizes from 6 in to 12 in and turning lengths from 23 in (584 mm) to 60 in (1,524 mm) in one series
- Front tool magazine, which Mazak aims at high-mix work with frequent tool changes
- Rapid traverse of 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min) in X and 1,575 ipm (40 m/min) in Y
- Ball screw core cooling on X, Y and Z is standard, with spindle temperature control and Ai Thermal Shield
Limitations
- Y stroke is 210 mm on the i-100 NEO and i-200 NEO sizes against 300 mm on the three larger sizes
- The INTEGREX i-100ST NEO lists 12 tools against 36 tools on the INTEGREX i-100 NEO, so check the magazine when choosing a lower-turret model
- Tool weight is limited to 11 lb (5 kg) to 26 lb (12 kg) and tool length to 12 in (305 mm) to 16 in (406 mm), depending on the model
- Machine height runs 96 in (2,438 mm) to 107 in (2,718 mm), which needs checking against doors and crane hooks
- Turning diameter stays between Ø24 in (610 mm) and Ø26 in (660 mm) however large the chuck
Best For
Frequently Asked Questions
01
Chuck, spindle and weight. The INTEGREX i-100 NEO has a 6 in chuck, 6,000 rpm and 7.5 kW (10 HP) continuous at 21,892 lb (9,930 kg). The INTEGREX i-200 NEO has an 8 in chuck, 5,000 rpm and 15 kW (20 HP) continuous at 23,765 lb (10,780 kg). Both turn Ø24 in (610 mm) by 23 in (584 mm) with 21 in (533 mm) of X, 8 in (203 mm) of Y, 25 in (635 mm) of Z and 36 tools.
02
Mazak's model list gives S as a second spindle and ST as a second spindle plus a lower turret. In the 6 in size, the INTEGREX i-100S NEO and INTEGREX i-100ST NEO both have 35 in (889 mm) of Z and 33 in (838 mm) of turning length. The INTEGREX i-100ST NEO is the heavier at 25,419 lb (11,530 kg) and lists 12 tools.
03
The table lists HSK-T63 and HSK-A63 for the series. The milling spindle runs to 12,000 rpm with 11 kW (15 HP) to 22 kW (30 HP) continuous and 12 kW (16 HP) to 24 kW (32 HP) at 40% ED. Maximum tool diameter is Ø4 in (102 mm), or Ø5 in (127 mm) when the adjacent pockets are left empty.
04
X travel runs from 21 in (533 mm) to 27 in (686 mm), Y from 8 in (203 mm) to 12 in (305 mm) and Z from 25 in (635 mm) to 62 in (1,575 mm). Maximum turning diameter is Ø24 in (610 mm) to Ø26 in (660 mm) and turning length 23 in (584 mm) to 60 in (1,524 mm), over bed classes 590U to 1500U.
05
Main spindles are rated from 7.5 kW (10 HP) to 30 kW (40 HP) continuous and from 11 kW (15 HP) to 37 kW (50 HP) at 40% ED, with top speeds from 3,300 rpm to 6,000 rpm. Second spindles are rated 7.5 kW (10 HP) to 22 kW (30 HP) continuous and 11 kW (15 HP) to 26 kW (35 HP) at 40% ED. Mazak describes the turning spindle as a built-in motor design.