Mazak INTEGREX i-200S NEO

The Mazak INTEGREX i-200S NEO is the sub-spindle version of the NEO-generation i-200: an 8" main chuck, a programmable second spindle, and a milling spindle on a swiveling B-axis, arranged so a part can be turned, milled and finished on both ends without an operator touching it between operations. Maximum machining diameter is Φ600 mm (Φ24 in) with 850 mm (33 in) of machining length on the 850U bed.

The main spindle runs to 5000 rpm at 22 kW (30 HP) peak and 15 kW (20 HP) continuous. The second spindle matches its 8" chuck and 5000 rpm speed at 18.5 kW (25 HP) peak and the same 15 kW (20 HP) continuous rating. That near-parity is what distinguishes a genuine second spindle from a parts catcher — back-end operations can carry meaningful cuts rather than being restricted to facing and chamfering.

Milling is a 12000 rpm spindle at 18.5 kW (25 HP) peak, 15 kW (20 HP) continuous, with 57.3 N·m peak and 46.1 N·m continuous torque, running HSK-T63 or HSK-A63 tooling. The B-axis covers -30° to +210° with a 0.0001° minimum increment, giving access over and under the part rather than only across it.

Travels are 535 mm (21 in) in X, 210 mm (8 in) in Y and 900 mm (35 in) in Z. The 210 mm Y stroke is the specification that governs how much prismatic work the machine can genuinely absorb: it covers off-center holes, flats, slots and pockets on turned components, but a part that is mostly milled belongs on a machining center. X rapids at 48000 mm/min (1890 IPM) with Y and Z at 40000 mm/min (1575 IPM).

The 36-pocket magazine takes tools to Φ90 mm, Φ130 mm with an adjacent pocket empty, 300 mm long and 5 kg. The 5 kg tool weight limit is worth checking against a proposed tool list, since it rules out some heavier boring and milling assemblies.

At 11130 kg on a 3505 × 2735 mm footprint and 2445 mm tall, the i-200S NEO fits a conventional shop floor. It suits medical, aerospace and precision contract work where the value is in eliminating second-operation setups.