Mazak INTEGREX i-100 NEO
Image: mazak.com, Yamazaki Mazak
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
How much does the Mazak INTEGREX i-100 NEO cost?
Estimated price range
Our best estimate for a mill-turn / multi-tasking machine in this class — not a quote from Yamazaki Mazak. Configuration moves it a long way.
Overview
The Mazak INTEGREX i-100 NEO is the 6 in chuck, tailstock model of the INTEGREX i NEO range: a 590U bed with 23 in (584 mm) of turning length, a Ø24 in (610 mm) maximum turning diameter and a main spindle that runs to 6,000 rpm. What stands out in its table is the balance of power. The turning spindle is rated 7.5 kW (10 HP) continuous, while the 12,000 rpm milling spindle is rated 11 kW (15 HP) continuous.
A milling motor stronger than the turning motor says a lot about the intended work: small-diameter parts where turning loads are light and most of the cycle is milling, drilling and tapping. Milling torque is 46.1 Nm (34 ft-lb) continuous and 57.3 Nm (42 ft-lb) (40% ED), with 12 kW (16 HP) available at the 40% ED rating. The turning spindle's own 40% ED rating is 11 kW (15 HP). Mazak says of the series that the 12,000 rpm milling spindle is compact, to limit interference, and suited to steel and castings.
X travel is 21 in (533 mm) with a 1,890 ipm (48 m/min) rapid; Y is 8 in (203 mm) and Z is 25 in (635 mm), both at 1,575 ipm (40 m/min). Mazak's US table rounds to whole inches, and its series page gives the i-100 NEO and i-200 NEO a 210 mm Y-axis and a 535 mm X-axis. The B-axis covers -30° to +210° in 0.0001° increments, which allows positioning at any angle.
The tailstock is light: an MT No.4 center with 449 lb (204 kg) of thrust, in keeping with slender work on a 6 in chuck. The magazine holds 36 tools, listed with both HSK-T63 and HSK-A63 tapers, up to 12 in (305 mm) long. For the series Mazak states ball screw core cooling on X, Y and Z as a standard specification and names MAZATROL SmoothAi as the CNC. The machine weighs 21,892 lb (9,930 kg).
Full Specifications
| Parameter | Value |
|---|---|
| Bed Length Type | 590U |
| Max Turning Diameter | Ø24 in (610 mm) |
| Max Turning Length | 23 in (584 mm) |
| Chuck Size | 6 in |
| Max Spindle Speed | 6,000 rpm |
| Spindle Power Intermittent | 11 kW (15 HP) (40% ED) |
| Spindle Motor Power | 7.5 kW (10 HP) continuous |
| Milling Spindle Speed | 12,000 rpm |
| Milling Spindle Torque Intermittent | 57.3 Nm (42 ft-lb) (40% ED) |
| Milling Spindle Torque | 46.1 Nm (34 ft-lb) continuous |
| Milling Spindle Power Intermittent | 12 kW (16 HP) (40% ED) |
| Milling Spindle Power | 11 kW (15 HP) continuous |
| B Axis Indexing Increment | 0.0001° |
| Spindle Taper | HSK-T63, HSK-A63 |
| Tool Capacity | 36 tools |
| Max Tool Diameter (full magazine) | Ø4 in (102 mm) |
| Max Tool Diameter (adjacent pockets empty) | Ø5 in (127 mm) |
| Max Tool Length | 12 in (305 mm) |
| Max Tool Weight | 11 lb (5 kg) |
| X-Axis Travel | 21 in (533 mm) |
| Y-Axis Travel | 8 in (203 mm) |
| Z-Axis Travel | 25 in (635 mm) |
| B Axis Range | -30° - +210° |
| Rapid Traverse X | 1,890 ipm (48 m/min) |
| Rapid Traverse Y | 1,575 ipm (40 m/min) |
| Rapid Traverse Z | 1,575 ipm (40 m/min) |
| Tailstock Taper | MT No.4 |
| Tailstock Thrust | 449 lb (204 kg) |
| Floor Space Required | 134 in (3,404 mm) × 108 in (2,743 mm) (W × L) |
| Machine Height | 96 in (2,438 mm) |
| Machine Weight | 21,892 lb (9,930 kg) |
Specifications sourced from mazak.com — verified 2026-10-02
Strengths & Limitations
Strengths
- Milling spindle rated 11 kW (15 HP) continuous with 46.1 Nm (34 ft-lb) continuous torque at up to 12,000 rpm
- Main spindle runs to 6,000 rpm, where the 8 in chuck INTEGREX i-200 NEO lists 5,000 rpm
- B-axis from -30° to +210° positioned in 0.0001° increments
- 36-tool magazine taking tools up to 12 in (305 mm) long, listed with HSK-T63 and HSK-A63 tapers
- X rapid of 1,890 ipm (48 m/min) over 21 in (533 mm) of travel
- Ball screw core cooling on X, Y and Z is a standard specification for the series
Limitations
- Turning spindle is 7.5 kW (10 HP) continuous; the INTEGREX i-200 NEO lists 15 kW (20 HP) continuous on the same travels
- Tailstock thrust is 449 lb (204 kg) on an MT No.4 center, which rules out heavily loaded shaft work
- The table lists no second spindle: the INTEGREX i-100S NEO is the second-spindle version, with a 33 in (838 mm) turning length
- Tool diameter is Ø4 in (102 mm) with a full magazine, Ø5 in (127 mm) only with adjacent pockets empty, and tool weight is capped at 11 lb (5 kg)
Best For
Frequently Asked Questions
01
The table rates the milling spindle at 11 kW (15 HP) continuous and the turning spindle at 7.5 kW (10 HP) continuous. On a 6 in chuck machine the turned diameters are small, so turning loads are light, while milling, drilling and tapping can take most of the cycle. The motor ratings reflect that split.
02
The two share travels of 21 in (533 mm), 8 in (203 mm) and 25 in (635 mm) and a 23 in (584 mm) turning length. The INTEGREX i-200 NEO lists an 8 in chuck, 5,000 rpm and 15 kW (20 HP) continuous at 23,765 lb (10,780 kg). The i-100 NEO has a 6 in chuck, 6,000 rpm and 7.5 kW (10 HP) continuous at 21,892 lb (9,930 kg).
03
The table lists 8 in (203 mm). Mazak's US tables are rounded to whole inches, and the series page gives the Y-axis of the i-100 NEO and i-200 NEO as 210 mm, with an X-axis of 535 mm. If a part is close to the limit, work from the metric figures on the series page and confirm with Mazak.
04
An MT No.4 tailstock with 449 lb (204 kg) of thrust. That is a light thrust figure, appropriate to slender parts held in a 6 in chuck. Maximum turning length is 23 in (584 mm) on the 590U bed.
05
For the INTEGREX i NEO series Mazak lists Ai Thermal Shield, which compensates the cutting edge position from spindle speed and machine temperature, temperature-controlled oil around the spindle bearings and headstock, and ball screw core cooling on X, Y and Z as a standard specification. The series page names MAZATROL SmoothAi as the CNC.
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