GF Machining AgieCharmilles CUT X 500

$280,000 - $420,000 Updated 2026-03-19

Key Specifications

X Travel

500 mm (19.7 in)

Y Travel

350 mm (13.8 in)

Z Travel

256 mm (10.1 in)

travel u v

+/-70 mm (+/-2.8 in)

max workpiece size

1,050 x 700 x 250 mm (41.3 x 27.6 x 9.8 in)

max workpiece weight

800 kg (1,764 lb)

Overview

The GF Machining Solutions AgieCharmilles CUT X 500 is the large-format model in GF's top-tier wire EDM series, extending the AI-driven discharge optimization and advanced thermal management of the CUT X platform to a significantly larger work envelope. With X/Y/Z travels of 500 x 350 x 256 mm and capacity for workpieces up to 1,050 x 700 x 250 mm weighing 800 kg, the CUT X 500 handles the larger die plates, mold inserts, and aerospace components that exceed the compact CUT X 350's reach.

The CUT X 500 shares the same AI-powered generator technology as the 350, monitoring thousands of discharge events per second and continuously adjusting gap voltage, pulse timing, and flushing parameters. On larger workpieces where flushing conditions vary more dramatically across the cutting path — deep sections alternating with shallow features, thick plates with variable geometry — the AI system's ability to adapt in real time delivers a meaningful advantage over static-parameter systems.

The UNIQUA HMI provides the same intuitive touchscreen interface with integrated collision protection. Linear glass scales on all axes ensure positional accuracy across the larger travel range. The deionized water dielectric system holds 950 liters to accommodate the larger work tank. At 4,700 kg without dielectric, the CUT X 500 requires a more substantial foundation than the 350 but remains within the footprint expectations of a production wire EDM.

Maximum taper angle capability is 30 degrees over 100 mm height with U/V travel of +/-70 mm, matching the CUT X 350. This positions the CUT X 500 for larger progressive die sections, automotive stamping die inserts, and aerospace structural components where both precision and envelope size are critical.

Full Specifications

Parameter	Value
X-Axis Travel	500 mm (19.7 in)
Y-Axis Travel	350 mm (13.8 in)
Z-Axis Travel	256 mm (10.1 in)
Travel U V	+/-70 mm (+/-2.8 in)
Max Workpiece Size	1,050 x 700 x 250 mm (41.3 x 27.6 x 9.8 in)
Max Workpiece Weight	800 kg (1,764 lb)
Max Taper Angle	30 deg / 100 mm height
CNC Control	UNIQUA HMI
Dielectric	Deionized water
Dielectric Volume	950 liters
Collision Protection	Integrated (standard)
Linear Scales	Glass scales on all axes
Power Supply	400V +/-10%, max 10.4 kVA
Machine Dimensions	2,822 x 3,533 x 2,444 mm
Machine Weight	4,700 kg (10,362 lb) without dielectric
Type Of Machining	Submerged wire cutting
Dimensions Of Complete Equipment	2822 x 3533 x 2444 mm111.1 x 139.09 x 96.22 in
Total Weight Of The Equipment Without Dielectric	4700 kg10362 lbs
Work Tank	Automatic drop tank
Accessibility	Front + Left sides
Max Workpiece Dimensions	1050 x 700 x 250 mm41.34 x 27.56 x 9.84 in
Max Workpiece Weight Without Bath	800 kg1764 lbs
Dimensions Of Table	850 x 450 mm33.46 x 17.71 in
Floor To Table Distance	1000-1100 mm39.37-43.3 in
Total Volume Of Dielectric Fluid	950 l251 gal
Dielectric Level Adjustment	0 – 250 mm (automatic)0 – 9.84 in (automatic)
Dielectric Type	Deionized water
X Y Z Travel	500 x 350 x 256 mm19.68 x 13.78 x 10.08 in
U V Travel	± 70 mm2.75 in
Max Speed	3 m/min9.84 ft/min
Max Manual Position Speed	2 m/min6.56 ft/min
Linear Glass Scales	Standard all axes (X,Y,U,V)
Integrated Collision Protection	Standard on 5 axes (X,Y,Z,U,V)
Max Taper	30°/100 mm3.94 in
Three Phase Input Voltage	400 V ±10%
Maximum Consumption	150 l/min40 gal/min
Pressure	0.6 – 0.8 Mpa87-116 PSI

Specifications sourced from gfms.com — verified 2026-03-28

Strengths & Limitations

Strengths

500 x 350 mm X/Y travel handles larger die plates, mold inserts, and aerospace components beyond the CUT X 350 reach
AI-driven discharge optimization delivers consistent finish on large workpieces with variable flushing conditions
800 kg workpiece capacity accommodates heavy steel die blocks and mold bases
UNIQUA HMI with integrated collision protection and glass scales on all axes
950-liter dielectric system with temperature control for thermal stability on long cutting cycles
Same AI generator technology as the CUT X 350 scaled to the larger work envelope

Limitations

At $280K-$420K, significant investment premium over the CUT S 600 for the AI capability
4,700 kg machine weight requires more substantial foundation preparation than the CUT X 350
Larger footprint (2,822 x 3,533 mm) needs dedicated floor space in the shop
Next-generation platform has less field service history than established GF wire EDM models

Best For

Progressive die shops cutting large die sections and automotive stamping tooling Mold shops producing large cavity inserts and mold components exceeding CUT X 350 capacity Aerospace manufacturers wire-cutting structural components and large-format precision parts Production wire EDM departments needing AI-driven consistency on high-value large workpieces Shops requiring both large envelope and top-tier surface finish capability in one machine

Frequently Asked Questions

01 How does the CUT X 500 compare to the CUT X 350?

The CUT X 500 has 43% more X travel (500 vs 350 mm), 40% more Y travel (350 vs 250 mm), nearly double the workpiece weight capacity (800 vs 450 kg), and a larger dielectric tank (950 vs 700 liters). Both share the same AI generator, UNIQUA HMI, Z travel (256 mm), and taper capability. Choose the 500 when workpiece size exceeds the 350's envelope.

02 What is the advantage of AI discharge optimization on larger workpieces?

On larger workpieces, flushing conditions vary more dramatically across the cutting path — deep sections alternate with shallow features, and thick plates have variable geometry. The AI system detects these changes in real time through gap monitoring and adapts discharge parameters immediately, where static database systems would apply the same parameters regardless of local conditions.

03 What wire diameters does the CUT X 500 support?

The CUT X 500 supports standard brass and coated wires from 0.10 to 0.33 mm, with fine wire capability down to 0.07 mm. The larger work envelope is typically used with standard 0.20 or 0.25 mm wire for production cutting, with finer wire reserved for detail features.

04 Can the CUT X 500 cut carbide and PCD?

Yes. The AI-powered generator can be configured for carbide, polycrystalline diamond (PCD), and other difficult-to-machine conductive materials. The UNIQUA technology database includes dedicated cutting parameters for these materials.