Emco HyperTurn 65

$350,000 - $550,000 Updated 2026-03-16

Key Specifications

Max Spindle

5,000 RPM

Tool Capacity

Spindle Power

33 kW (44 hp)

Max Turn Length

600 mm (23.6 in) main spindle

Accuracy

±0.003 mm (±0.00012 in)

Repeatability

±0.002 mm (±0.00008 in)

Overview

The Emco HyperTurn 65 is an Austrian-built mill-turn machining center combining CNC turning with full live tooling, Y-axis milling, and optional sub-spindle in a single platform. It targets contract manufacturers and precision shops needing to complete complex turned parts — with off-center milling, drilling, and threading operations — in a single setup on a mid-size, 65 mm bar capacity machine.

The main spindle accepts bar stock up to 65 mm (2.56 in) and delivers 33 kW (44 hp) at up to 5,000 RPM with a hydraulic chuck up to 210 mm (8.3 in). The VDI 40 live tooling turret provides 12 stations with driven tools running at up to 6,000 RPM and 5.5 kW. The Y-axis travel of ±50 mm enables genuine off-center milling operations — keyways not on center, eccentric bores, angled features — that are impossible on C-axis-only lathes without a secondary operation.

The optional sub-spindle mirrors the main spindle at 33 kW / 5,000 RPM, enabling complete part production from bar stock including backside machining in a single cycle. Parts exit the machine fully machined on both ends, eliminating part flip operations and secondary lathe setups. This full-cycle capability is the HyperTurn 65's primary production advantage over conventional turning centers.

Control is Siemens SINUMERIK 840D sl or Fanuc 31i-T (customer selection). The Siemens version includes ShopTurn graphical programming, which provides conversational-style turn-mill programming with 3D simulation — reducing programming time for complex parts. Emco's Austrian manufacturing heritage brings precision linear guideways, Heidenhain linear scales on critical axes, and a build quality that competes with German mill-turn platforms at a somewhat lower price point. Typical pricing runs $350,000–$550,000 depending on sub-spindle and options.

Full Specifications

Parameter	Value
Max Turning Diameter	300 mm
Max Turning Length	600 mm (23.6 in) main spindle
Chuck Size	210 mm (8.3 in) hydraulic
Bar Capacity	65 mm (2.56 in)
Max Spindle Speed	5,000 RPM
Spindle Motor Power	33 kW (44 hp)
Spindle Nose	A2-6
Sub Spindle	Optional: 33 kW, 5,000 RPM, A2-6 nose
Turret Stations	12-station VDI 40 live tooling turret
Live Tool Speed Max	6,000 RPM
Live Tool Power	5.5 kW (7.5 hp)
Y Axis Travel	±50 mm (±1.97 in)
X Axis Travel	280 mm (11 in)
Z Axis Travel	650 mm (25.6 in) main spindle
Rapid Traverse X	30 m/min (1,181 ipm)
Rapid Traverse Z	30 m/min (1,181 ipm)
Rapid Traverse Y	10 m/min (394 ipm)
Positioning Accuracy	±0.003 mm (±0.00012 in)
Repeatability	±0.002 mm (±0.00008 in)
Machine Weight	9,500 kg (20,944 lb)
CNC Control	Siemens SINUMERIK 840D sl (ShopTurn) or Fanuc 31i-T (customer selection)
Coolant Capacity	400 L (106 gal)
Electrical	400 VAC 3-phase 50 Hz / 460 VAC 60 Hz
Travel In X Y Z	160 (150)/70/510 mm
Bar Diameter	45 (51) mm
Swing Over Bed	430 mm
Rapid Motion Speeds In X Y Z	30/15/45 m/min
Max Speed	6000 U/min
Max Drive Power	4 kW
Max Torque	16 Nm
Vdi Size	VDI 25
Tool Capacity	12
Driven Tools	12
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Product Description	Main- and counter spindle, milling spindle, B and Y axis
Overall Dimensions Work Space	Work Area Hyperturn 45 SMYView imageMachine Layout Hyperturn 45 with LM 1200View imageMachine Layout Hyperturn 45 with TopLoadView image
Workpieces	Hyperturn 45 StützverschraubungView imageHyperturn 45 VerteilerstückView image
Hyperturn 45 Sttzverschraubungview Image	Hyperturn 45 VerteilerstückView image

Specifications sourced from emco-world.com — verified 2026-03-28

Strengths & Limitations

Strengths

Y-axis ±50 mm enables genuine off-center milling, eccentric features, and angled drilling that C-axis-only turning centers cannot achieve without a second machine
33 kW main spindle with 5,000 RPM handles steel, stainless, and titanium turned components at production-grade chip loads
Optional 33 kW sub-spindle matches the main spindle capability for full-cycle bar work with complete backside machining in a single operation
Siemens 840D sl with ShopTurn provides graphical conversational mill-turn programming, reducing programming time for complex multi-operation parts
Heidenhain linear scales on critical axes deliver precision positioning accuracy appropriate for medical and aerospace turned components

Limitations

±50 mm Y-axis travel is more limited than competing mill-turn platforms (DMG Mori CTX beta 800: ±80 mm Y), restricting offset for very large milled features
6,000 RPM live tooling speed is adequate for most milling operations but limits high-speed small-diameter tool operations compared to 8,000+ RPM live tool systems
Emco's North American dealer network is thinner than Mazak, DMG Mori, or Okuma, which can affect service response times in remote locations

Best For

Contract manufacturers producing complex turned-and-milled parts for aerospace, automotive, and hydraulics industries who need Y-axis capability without a full mill-turn investment Medical device manufacturers machining surgical instruments, bone screws, and implant components requiring sub-spindle backside machining in a single cycle Job shops running bar-fed production of precision turned parts with milled features — hex flats, slots, cross holes, flange drilling — that currently require secondary VMC operations European-aligned manufacturing facilities standardized on Siemens SINUMERIK 840D programming across their turning and milling departments

Frequently Asked Questions

01 What is the difference between the HyperTurn 65 and the Maxxturn 65?

Both machines share the 65 mm bar capacity and similar spindle power. The HyperTurn 65 is the full mill-turn configuration with Y-axis, live tooling, and optional sub-spindle. The Maxxturn 65 is the turning-focused variant with live tooling but without the Y-axis, making it simpler and less expensive for shops that primarily need C-axis live tool work without off-center Y-axis milling capability. The HyperTurn 65 is the right choice when Y-axis offset milling is required.

02 Can the HyperTurn 65 be run from CAM software?

Yes. Standard post-processors for the Siemens 840D sl and Fanuc 31i-T are available from major CAM vendors including Mastercam, Hypermill, Esprit, and Siemens NX. Emco provides application support for post-processor setup through its dealer network. ShopTurn graphical programming on the Siemens version also allows programming directly at the machine control for shops without dedicated CAM for mill-turn work.

03 Does the sub-spindle require separate programming?

On the Siemens 840D sl with ShopTurn, sub-spindle operations are programmed within the same part program as main spindle operations using synchronization commands. The control manages main-to-sub handoff, cut-off, and backside operation sequencing. Fanuc 31i-T also supports sub-spindle synchronization through standard M-code and G-code sequences. First-time users benefit from Emco's application training during machine installation.

04 What is the bar feeder interface for the HyperTurn 65?

The HyperTurn 65 supports standard bar feeder interfaces (LNS, Iemca, Hydromat) through an M-code interface to the machine control. Bar capacity is 65 mm diameter. Longer bar feeders (3 m, 4 m magazine lengths) are compatible. Emco's installation team configures the bar feeder interface during commissioning. Bar feeder selection depends on bar length, material, and production cycle time requirements.

05 How does the HyperTurn 65 compare to the DMG Mori CTX beta 800?

The DMG Mori CTX beta 800 is the benchmark mill-turn in this class. It offers a larger Y-axis (±80 mm vs ±50 mm), deeper DMG Mori global service network, and CELOS control integration. The Emco HyperTurn 65 typically prices $50,000–$100,000 lower for equivalent configuration and offers comparable Austrian precision build quality. For shops in markets with strong Emco dealer support, the HyperTurn 65 delivers comparable mill-turn capability at a meaningful price advantage.