Mazak INTEGREX i-100S
Key Specifications
Tool Capacity
max machining diameter
max machining length
bar capacity
main chuck size
main spindle speed
How much does the Mazak INTEGREX i-100S cost?
Price estimate
We do not have a price for the Mazak INTEGREX i-100S that we can stand behind, so we show no number. Configuration, options and installation move the final price a long way: a quote is the reliable figure.
Overview
The Mazak INTEGREX i-100S is a compact mill-turn machine with a 6 in main chuck, a sub-spindle for back-working and a B-axis milling spindle. Mazak no longer lists this model, so the listed figures below are a starting point for judging a second-hand machine and should be confirmed against that machine's own documentation.
The listed work envelope is 450 mm (17.7 in) in machining diameter and 670 mm (26.4 in) in length, with a 51 mm (2.0 in) bar capacity through an A2-5 spindle nose. The main spindle is listed at 5,000 rpm and 18.5 kW (25 hp). The milling spindle is an HSK-A40 unit at 12,000 rpm and 11 kW (15 hp), a combination that points to small end mills, drills and taps, not large face mills. The B axis swings through 240 degrees, from -30 to +210.
Y travel is the tight figure at 100 mm (3.94 in). Off-centre features have to fit inside that stroke, which is narrow against a 450 mm (17.7 in) machining diameter. The magazine is listed with 36 tools as standard and 72 as an option, X and Z rapids at 50 m/min (1,969 ipm), and machine weight at 7,500 kg (16,535 lb). No power or speed figure is listed for the sub-spindle, so read its rating off the machine plate before planning second-operation cuts.
Full Specifications
| Parameter | Value |
|---|---|
| Max Machining Diameter | 450 mm (17.7 in) |
| Max Machining Length | 670 mm (26.4 in) |
| Bar Capacity | 51 mm (2.0 in) |
| Main Chuck Size | 6 in (A2-5 spindle nose) |
| Main Spindle Speed | 5,000 RPM |
| Main Spindle Power | 18.5 kW (25 hp) |
| Milling Spindle Speed | 12,000 RPM |
| Milling Spindle Power | 11 kW (15 hp) |
| Milling Spindle Taper | HSK-A40 |
| B Axis Range | 240 degrees (-30 to +210) |
| Y Axis Travel | 100 mm (3.94 in) |
| Second Spindle | Yes (sub-spindle for back-working) |
| Tool Capacity | 36 tools standard (72 optional) |
| Rapid Traverse Xz | 50 m/min (1,969 ipm) |
| Machine Weight | 7,500 kg (16,535 lb) |
| CNC Control | MAZATROL SmoothAi CNC |
Specifications compiled from manufacturer literature and industry references. Not independently verified against a published spec sheet — confirm with the manufacturer or an authorised dealer before making a purchasing decision.
Strengths & Limitations
Strengths
- A sub-spindle for back-working is listed, so both ends of a part can be finished in one cycle
- B-axis milling spindle with a listed 240 degree range and 12,000 rpm
- Listed 51 mm (2.0 in) bar capacity on a 6 in chuck machine with a 5,000 rpm, 18.5 kW (25 hp) main spindle
- 36-tool magazine listed as standard, with 72 tools as an option
Limitations
- Y travel is listed at only 100 mm (3.94 in), which restricts off-centre milling and drilling
- The HSK-A40 milling spindle at 11 kW (15 hp) limits cutter size and metal removal
- Mazak no longer lists the model, and no sub-spindle power, sub-spindle speed or X and Z travel figures are listed
Best For
Frequently Asked Questions
01
No. Mazak no longer lists the INTEGREX i-100S. Anyone looking at a second-hand machine should confirm the listed figures against the machine's own manual and nameplate, because there is no current Mazak table to compare them with.
02
The listed maximum machining diameter is 450 mm (17.7 in) and the maximum machining length 670 mm (26.4 in). Bar capacity is listed at 51 mm (2.0 in), and the main chuck is 6 in on an A2-5 spindle nose. Machine weight is listed at 7,500 kg (16,535 lb).
03
The listed milling spindle has an HSK-A40 taper, 12,000 rpm and 11 kW (15 hp). It sits on a B axis listed at 240 degrees, from -30 to +210. That taper and power suit small-diameter tooling; heavy milling is outside what these figures support.
04
Yes, the table lists a sub-spindle for back-working. No speed or power is listed for it. The main spindle is listed at 5,000 rpm and 18.5 kW (25 hp), and Y travel for milled features on either end is listed at 100 mm (3.94 in).
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