DMG Mori ULTRASONIC 200 Gantry
Image: dmgmori.com, DMG Mori
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Rapid Traverse
max workpiece length
How much does the DMG Mori ULTRASONIC 200 Gantry cost?
Estimated price range
Our best estimate for a 5-axis machining center in this class — not a quote from DMG Mori. Configuration moves it a long way.
Overview
The DMG MORI ULTRASONIC 200 Gantry is a low gantry machine with 4,000 mm (157.5 in) of X travel, 2,000 mm (78.7 in) of Y and 1,200 mm (47.2 in) of Z. The technical data allows workpieces up to 4,300 mm (169.3 in) long, 2,000 mm (78.7 in) wide, 1,250 mm (49.2 in) high and 20,000 kg (44,092.5 lb).
The workpiece does not move. It rests on a fixed table while the gantry travels over it, so the mass of the part has no influence on how the axes accelerate, and rapid traverse is stated at 1,968.5 ipm. The low gantry design has no side walls, which DMG MORI credits with visibility into the working area and with maximum use of that area. T-slots run across the table for chip removal, and chip conveyors sit on both sides of it.
One point needs clarifying with DMG MORI. The Highlights describe a fixed table of 88.6 x 78.7 in with 22,046 lb loading capacity, which is shorter than the 4,300 mm workpiece length and lower than the 20,000 kg workpiece weight in the technical data. The two sets of figures may describe different table lengths, so have the table size and its load rating written into the quotation.
Five-axis machining is done by the head, not by the table. Two heads are listed: a 45° head with a 90° swivel range and a 90° head with a ±120° swivel range, each with a ±300° rotating range and a compactMASTER spindle with 20,000 rpm. DMG MORI gives up to 30,000 rpm for 5-axis machining with these heads, and a vertical spindle with 20,000 rpm is the third version. No torque or power figure is stated. The speeds, together with the mention of carbon material and Advanced Materials, point to fast, light cutting more than to heavy roughing.
Ultrasonic integration is through an HSK-A63 / HSK-A100 interface with amplitudes up to 15 µm. The square-travel ULTRASONIC 210 p has 2,100 mm (82.7 in) in X and Y and 1,250 mm (49.2 in) in Z.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Length | 4,300 mm (169.3 in) |
| Max Workpiece Width | 2,000 mm (78.7 in) |
| Max Workpiece Height | 1,250 mm (49.2 in) |
| Max Workpiece Weight | 20,000 kg (44,092.5 lb) |
| X-Axis Travel | 4,000 mm (157.5 in) |
| Y-Axis Travel | 2,000 mm (78.7 in) |
| Z-Axis Travel | 1,200 mm (47.2 in) |
| Rapid Traverse Rate | 1,968.5 ipm |
| Max Spindle Speed | 20,000 rpm (vertical spindle); up to 30,000 rpm (45° head and 90° head) |
| Milling Head 45 | 45° head with 90° swivel range and +/- 300° rotating range |
| Milling Head 90 | 90° head with +/- 120° swivel range and +/- 300° rotating range |
| Ultrasonic Interface | HSK-A63 / HSK-A100 interface |
| Ultrasonic Amplitude | Up to 15 µm |
Specifications sourced from dmgmori.com — verified 2026-10-02
Strengths & Limitations
Strengths
- 4,000 mm (157.5 in) of X travel and 2,000 mm (78.7 in) of Y over a fixed table
- Rapid traverse of 1,968.5 ipm
- Choice of a 45° head or a 90° head, each with a ±300° rotating range, plus a vertical spindle with 20,000 rpm
- Open low gantry design without side walls, with chip conveyors on both sides of the table
- Ultrasonic integration through HSK-A63 / HSK-A100 with amplitudes up to 15 µm
- Workpieces up to 20,000 kg (44,092.5 lb) according to the technical data
Limitations
- The Highlights give the fixed table as 88.6 x 78.7 in with 22,046 lb loading capacity, below the 20,000 kg (44,092.5 lb) workpiece limit in the technical data; the applicable figure has to be confirmed
- No spindle power or torque figure is stated
- Z travel is 1,200 mm (47.2 in) and the maximum workpiece height is 1,250 mm (49.2 in), so tall parts leave little room for the head
- The 45° head has a 90° swivel range, narrower than the ±120° of the 90° head
Best For
Frequently Asked Questions
01
4,000 mm (157.5 in) in X, 2,000 mm (78.7 in) in Y and 1,200 mm (47.2 in) in Z. The gantry moves over a fixed table, and rapid traverse is given as 1,968.5 ipm. The fourth and fifth axes are in the milling head, with a ±300° rotating range on both listed heads.
02
The technical data gives 4,300 mm (169.3 in) in length, 2,000 mm (78.7 in) in width, 1,250 mm (49.2 in) in height and 20,000 kg (44,092.5 lb). The Highlights, however, describe a fixed table of 88.6 x 78.7 in with 22,046 lb loading capacity. Ask DMG MORI which table the quoted machine has before planning a part near either limit.
03
Three spindle versions are listed. A vertical spindle with 20,000 rpm; a 45° head with a 90° swivel range and ±300° rotating range; and a 90° head with a ±120° swivel range and ±300° rotating range. The heads carry compactMASTER spindles with 20,000 rpm, and DMG MORI states up to 30,000 rpm for 5-axis machining.
04
DMG MORI lists T-slots across the table for easy chip removal and chip conveyors on both sides of the table. Coolant treatment systems with centrifuges are also listed, optimized for ultrasonic processing of Advanced Materials, where the removed material is fine and abrasive.
05
Integration via an HSK-A63 / HSK-A100 interface with amplitudes up to 15 µm, under ULTRASONIC 3rd Generation control: automatic detection of the working frequency, frequency tracking with power control in real time, and constant amplitude. Process forces are reduced by up to 50%, and the system is fully compatible with the 2nd generation actuator.
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