Amada HDS-5020NT CNC Press Brake
Key Specifications
Press Capacity
Bed Length
Stroke
Open Height
Throat Depth
Approach Speed
Overview
The Amada HDS-5020NT is a 500-ton, 6.2-meter hydraulic synchronous press brake designed for heavy-duty structural bending in industries including shipbuilding, construction equipment fabrication, agricultural machinery manufacturing, power generation infrastructure, and large-format architectural metalwork. At 500 metric tons of press capacity across a 6,200 mm bed length, the HDS-5020NT occupies the upper range of production press brakes — machines built to form thick structural plate, heavy-gauge stainless and aluminum sections, and large-format enclosures that smaller brakes cannot accommodate by virtue of either tonnage or bed length.
The HDS (Heavy Duty Synchronous) designation describes Amada's approach to hydraulic synchronization on large-frame brakes: dual hydraulic cylinders at each ram-end are electronically synchronized via the AMNC 3i control to maintain ram parallelism within tight tolerances across the full 6,200 mm bed during press operations. This synchronization is critical at heavy tonnage because uneven tool loading on a long bed creates differential ram deflection that results in angular variation across the part length — a problem that is manageable on small brakes but mechanically significant at 500 tons over six meters. The NT (New Technology) designation indicates the current-generation AMNC 3i control platform with updated software features versus earlier HDS-series machines.
The HDS-5020NT's 6,200 mm bed length accepts correspondingly long tooling sections, enabling one-shot bending of structural parts that would require repositioning and reindexing on shorter machines. For shipbuilding and construction equipment applications where parts can be 4–5 meters long, this length capacity is a fundamental production requirement rather than a convenience feature. The machine's back gauge is designed for large-format part handling with extended gauge reach and sufficient Z-axis travel to position the back edge of large plate workpieces precisely.
Amada's AMNC 3i CNC control provides bend sequence programming, automatic crowning compensation for bed deflection under load, ram depth control calibrated to material springback, and connectivity to VPSS 3i offline programming. The auto-crowning system is particularly important on a 6,200 mm bed: without active crowning compensation, the natural deflection of the bed and ram under 500 tons of press force produces a barrel-shaped bend profile across long parts. The AMNC 3i continuously adjusts the crowning system during pressing to maintain a straight bend line from end to end on the workpiece.
Full Specifications
| Parameter | Value |
|---|---|
| Press Capacity | 500 metric tons (551 US tons / 4,903 kN) |
| Bed Length | 6,200 mm (244 in / 20.3 ft) |
| Stroke | 250 mm (9.8 in) |
| Open Height | 600 mm (23.6 in) |
| Throat Depth | 500 mm (19.7 in) |
| Approach Speed | 200 mm/sec |
| Pressing Speed | 10 mm/sec (programmable) |
| Return Speed | 120 mm/sec |
| Ram Repeatability | ±0.01 mm |
| Drive System | Hydraulic synchronous (dual cylinder) |
| Crowning System | Automatic CNC crowning |
| Back Gauge Axes | 6-axis (X, R, Z1, Z2, optional X2) |
| Control | Amada AMNC 3i |
| Power Requirement | Approx. 45 kVA |
| Machine Weight | Approx. 70,000 kg |
| E | e |
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Specifications sourced from amada.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 500-ton capacity over a 6,200 mm bed handles structural plate and large-format parts that mid-range brakes cannot accommodate
- Electronic hydraulic synchronization maintains ram parallelism across the full bed length for consistent angular accuracy on long parts
- Automatic CNC crowning compensation corrects bed deflection under load, producing straight bend lines on full-length parts
- 6-axis back gauge provides precise positioning for large plate workpieces with extended gauge reach and Z-axis travel
- AMNC 3i with VPSS 3i connectivity enables offline programming of complex multi-bend sequences for large structural parts
Limitations
- Very high capital cost in the $800,000–$1,400,000 range requires substantial production volume to justify the investment
- Machine weight of approximately 70,000 kg demands significant structural floor loading capacity and specialized installation
- Hydraulic system requires oil maintenance, seal inspection, and pump service that electric servo brakes eliminate
Best For
Frequently Asked Questions
01
The HDS-5020NT's 500-ton capacity over a 6,200 mm bed enables air bending of mild steel plate up to approximately 40–50 mm thick on shorter bend lengths, with capacity decreasing as bend length increases. For structural applications requiring full-length 6-meter bends, practical capacity depends on material grade, bend angle, and die opening selection. Amada applications engineers calculate required tonnage based on specific part geometry and material to confirm feasibility.
02
The AMNC 3i control's automatic crowning system compensates for the natural deflection that occurs in the bed and ram when pressing heavy loads over a long bed length. Without crowning, this deflection produces a slight bow in the bend line — parts bent at full length show more material deformation at the center than at the ends. The crowning system uses a wedge or hydraulic mechanism along the bed length, adjusted by the CNC in real time during pressing to introduce a compensating crown that results in a straight bend line across the full 6,200 mm.
03
The NT (New Technology) suffix denotes the current AMNC 3i control generation versus earlier HDS-series machines equipped with older Amada CNC platforms. The AMNC 3i provides updated touchscreen programming, improved back gauge motion control, enhanced connectivity for VPSS 3i offline programming, and production monitoring features. The mechanical platform of the HDS series is well-established; the NT upgrade primarily brings control and software modernization.
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