Mazak FF-5000/40

$500,000 - $800,000 Updated 2026-03-19

Key Specifications

X Travel

3,000 mm (118.1 in)

Y Travel

2,500 mm (98.4 in)

Z Travel

560 mm (22 in)

Max Spindle

5000 rpm

Spindle Taper

CAT 40

Tool Capacity

30 (ATC)

Overview

The Mazak FF-5000/40 is a 5-axis gantry-type machining center designed for high-speed, high-accuracy machining of large workpieces. The FF (Fine Fast) series combines a moving-column gantry architecture with a CAT 40 spindle, targeting applications where speed, surface finish quality, and large-part accessibility matter more than heavy roughing torque.

Axis travels measure approximately 3,000 x 2,500 x 560 mm (118.1 x 98.4 x 22 in) in X/Y/Z, providing a generous work envelope for large aerospace panels, automotive body dies, and composite mold patterns. The A/C tilting spindle head provides full 5-axis simultaneous capability, enabling complex contour machining of sculptured surfaces without workpiece repositioning.

The CAT 40 spindle reaches 18,000 RPM with 22 kW (30 hp), optimized for high-speed cutting in aluminum, composites, and other non-ferrous materials. The high spindle speed paired with rapid traverse rates of 50 m/min produces fast cycle times on large-surface finishing operations where metal removal rate is driven by speed rather than depth of cut.

The gantry construction provides inherent symmetry and rigidity across the large work envelope. Table load capacity reaches 5,000 kg (11,023 lb). The 30-station ATC handles CAT 40 tooling. The MAZATROL SmoothG CNC handles complex 5-axis toolpath execution with look-ahead processing for smooth surface generation.

Competitors include the Jobs LinX, Breton Raptor, and Zimmermann FZ series. New FF-5000/40 machines price between $500,000 and $800,000 depending on configuration.

Full Specifications

Parameter	Value
X-Axis Travel	3,000 mm (118.1 in)
Y-Axis Travel	2,500 mm (98.4 in)
Z-Axis Travel	560 mm (22 in)
A Axis Range	-30 to +120 degrees
C Axis Range	360 degrees (continuous)
Max Spindle Speed	5000 rpm
Spindle Taper	CAT 40
Spindle Motor Power	22 kW (30 hp)
Tool Capacity	30 (ATC)
Table Size	3,200 x 2,500 mm (126 x 98.4 in)
Max Table Load	5,000 kg (11,023 lb)
Rapid Traverse Rate	50 rpm
Machine Type	Gantry-type 5-axis with tilting spindle head
CNC Control	MAZATROL SmoothG CNC
Machine Weight	28,000 kg (61,729 lb) approx.
Truncation	0.09ft3/min
Cutting Depth Width	0.22" / 2.56"
Workpiece Materials	A5052
Table Indexing Time	1.5 sec
Pallet Size	19.69" × 19.69"
Tool Shank	CAT No.50
Max Spindle Speed	12000 min-1(rpm)
Max Workpiece Size	Φ28.35" × 34.25"

Specifications sourced from mazak.com — verified 2026-03-28

Strengths & Limitations

Strengths

Gantry construction provides symmetric rigidity across the entire large work envelope for consistent surface quality on big parts
18,000 RPM CAT 40 spindle delivers high-speed finishing capability on aluminum, composites, and non-ferrous materials
Full 5-axis simultaneous capability with tilting spindle head enables complex sculptured surface machining without repositioning
3,000 x 2,500 mm X/Y travel handles large aerospace panels, automotive dies, and composite molds in a single setup
50 m/min rapid traverse minimizes non-cutting time across the large work envelope
5,000 kg table load supports heavy die and mold workpieces

Limitations

CAT 40 taper limits heavy roughing capability in steel and titanium compared to BT 50 or HSK-A100 machines
Very large footprint and 28,000 kg machine weight require substantial floor space and foundation preparation
Starting at $500,000, the FF-5000/40 is a significant capital investment
22 kW spindle power is moderate for the machine's size, limiting aggressive stock removal in harder materials

Best For

Aerospace manufacturers machining large aluminum structural panels, skins, and bulkheads requiring high-speed 5-axis finishing Automotive die and mold shops finishing large body panel dies and trim dies requiring smooth surface generation Composite mold manufacturers machining large patterns and mold surfaces in model board, aluminum, and CFRP Wind energy manufacturers machining large blade molds and hub components requiring extended travel Shops needing large-envelope 5-axis capability with emphasis on surface finish quality and speed over heavy cutting

Frequently Asked Questions

01 What does a Mazak FF-5000/40 cost?

New FF-5000/40 machines price between $500,000 and $800,000 depending on spindle options, ATC capacity, and automation. The FF series is a premium product line targeting high-end finishing applications.

02 What does the /40 designation mean?

The /40 indicates a CAT 40 (No. 40 taper) spindle. This configuration prioritizes spindle speed (18,000 RPM) for high-speed cutting in aluminum and composites over the torque that a larger taper would provide for steel machining.

03 Is the FF-5000/40 suitable for steel machining?

The FF-5000/40 can machine steel but is optimized for high-speed work in aluminum, composites, and non-ferrous materials. For heavy steel roughing, consider Mazak machines with BT 50 or HSK-A100 spindles. The FF-5000/40 excels at finishing operations in steel at moderate depths of cut.

04 How does the FF series differ from the VERSATECH?

Both are large-format gantry-type machines, but the FF focuses on high-speed finishing with lighter spindle tapers and faster rapids, while the VERSATECH is built for heavier cutting with larger spindles and more robust construction. Choose FF for surface finish quality, VERSATECH for material removal rate.