Makino UX3i
Key Specifications
X Travel
Y Travel
Z Travel
Table Size
Accuracy
u axis
Overview
The Makino UX3i is a next-generation intelligent wire EDM that builds on the proven UX3 platform with advanced automation features, improved generator technology, and enhanced Hyper-i control capabilities. It targets production die/mold shops and high-mix contract manufacturers who need consistent accuracy with minimal operator intervention.
Axis travel measures 370 x 270 x 220 mm (14.6 x 10.6 x 8.7 in) on X/Y/Z, matching the proven UX3 envelope. U and V axes provide +/-50 mm (+/-2.0 in) for taper cutting operations. The worktable spans 540 x 380 mm (21.3 x 15.0 in) and handles workpieces up to 540 x 380 x 220 mm (21.3 x 15.0 x 8.7 in) with a maximum weight of 300 kg (661 lb).
The 'i' designation signals the intelligent upgrades — the UX3i features Makino's next-generation spark generator with adaptive discharge control that automatically optimizes cutting parameters based on real-time feedback from the cut. This translates to faster roughing speeds, better surface finish consistency across varying workpiece heights, and reduced wire breakage. Surface finish capability reaches 0.1 um Ra (4 uin Ra), and positioning accuracy is rated at +/-0.002 mm (+/-0.00008 in).
Wire diameter range spans 0.10 to 0.30 mm (0.004 to 0.012 in), covering standard production wire EDM applications. The taper cutting system handles angles up to +/-30 degrees at reduced workpiece height. The enhanced Hyper-i control adds predictive maintenance alerts, cutting time estimation, and improved technology databases with more material/wire combinations pre-programmed.
The submerged cutting tank with temperature-controlled dielectric maintains thermal stability for consistent accuracy across long runs. Automatic wire threading with intelligent retry logic handles even difficult start holes and pre-machined features reliably.
The UX3i competes with the Sodick ALN400Qi, Mitsubishi MV1200R Connect, and GF Machining Solutions CUT 200 Dedicated in the mid-range precision wire EDM segment. New pricing typically ranges from $150,000 to $210,000.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 370 mm (14.6 in) |
| Y-Axis Travel | 270 mm (10.6 in) |
| Z-Axis Travel | 220 mm (8.7 in) |
| U Axis | ±1.96" |
| V Axis | ±2.0" |
| Table Size | 540 x 380 mm (21.3 x 15.0 in) |
| Max Workpiece Size | 540 x 380 x 220 mm (21.3 x 15.0 x 8.7 in) |
| Max Workpiece Weight | 300 kg (661 lb) |
| Wire Diameter Range | 0.10 - 0.30 mm (0.004 - 0.012 in) |
| Taper Angle | +/-30 degrees (at reduced height) |
| Surface Finish | 0.1 um Ra (4 uin Ra) |
| Positioning Accuracy | +/-0.002 mm (+/-0.00008 in) |
| CNC Control | Makino Hyper-i (enhanced touchscreen) |
| Generator | Makino adaptive discharge AC generator |
| Tank Size | 31.10" x 24.05" |
| Machine Weight | 3,200 kg (7,055 lb) |
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| Metric | English |
| Maximum Workpiece Size | 30.3" x 23.2" x 8.7" Tall |
| Maximum Workpiece Weight | 1,323 lbs |
| Available Wire Size | Standard 0.003" - 0.012" ø |
Specifications sourced from makino.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Adaptive discharge generator automatically optimizes spark parameters for consistent finish quality across varying workpiece conditions
- Enhanced Hyper-i control with predictive maintenance and cutting time estimation reduces unplanned downtime
- Surface finish to 0.1 um Ra covers the vast majority of die/mold surface requirements without stepping up to UPV-class machines
- Intelligent automatic wire threading with retry logic improves lights-out reliability significantly
- +/-30 degree taper capability handles complex die geometries including clearance angles and draft angles
- Temperature-controlled dielectric system maintains accuracy during extended unattended runs
- Expanded technology databases reduce setup time and improve first-cut accuracy for less experienced operators
Limitations
- Mid-range travel envelope (370 x 270 mm) limits workpiece size compared to U6-class machines
- Does not run wire below 0.10 mm, so shops needing ultra-fine features must look at UPV or UPN models
- Premium pricing over the base UX3 may not be justified for shops that don't leverage the intelligent features
- 300 kg workpiece capacity may be limiting for larger mold base work
Best For
Frequently Asked Questions
01
New UX3i machines typically price between $150,000 and $210,000 depending on configuration. The 'i' intelligent features add a premium of roughly $15,000-$25,000 over the base UX3 model. As a newer model, used UX3i machines are limited on the secondary market, but early units have traded in the $95,000-$135,000 range.
02
The UX3i adds an adaptive discharge generator that auto-optimizes cutting parameters in real time, enhanced Hyper-i control with predictive maintenance alerts, improved automatic wire threading with intelligent retry, expanded technology databases, and cutting time estimation. The mechanical platform and travel envelope are essentially the same. The 'i' upgrades are most valuable in high-mix shops and lights-out operations.
03
Both are modern intelligent wire EDMs in the mid-range segment. The MV1200R Connect features Mitsubishi's Tubular Shaft motor technology and D-CUBES control with IoT connectivity. The UX3i counters with Makino's adaptive discharge generator and Hyper-i control ecosystem. Both achieve comparable accuracy and finish quality. The choice often depends on existing brand loyalty, dealer support, and control preference.
04
Yes, the UX3i is designed for lights-out operation. The intelligent auto-threader with retry logic handles broken wire situations and difficult start holes. Predictive maintenance alerts flag potential issues before they cause failures. The submerged cutting tank and temperature-controlled dielectric maintain consistent conditions without operator monitoring. Many shops run the UX3i through overnight and weekend shifts.
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