Industrial CNC Machine Directory

Klingelnberg P 65 CNC Bevel Gear Cutting Machine

$1,200,000 – $1,800,000 Updated 2026-03-17
01

Key Specifications

Max Workpiece Diameter

650 mm (25.6 in)

Max Module

16 mm

Max Face Width

120 mm (4.7 in)

Cutter Diameter

Up to 457 mm

Spindle Power

37 kW (49.6 hp)

Control System

Klingelnberg KNC with KIMoS software

02

Overview

The Klingelnberg P 65 is a high-precision CNC bevel gear cutting machine built to manufacture spiral bevel and hypoid gears with workpiece diameters up to 650 mm. As part of Klingelnberg's Höfler-derived bevel gear cutting family, the P 65 employs the Palloid and Klingelnberg cyclo-palloid cutting systems — face hobbing processes that generate continuous tooth flank geometry with exceptional surface finish and load-carrying capacity directly applicable to heavy-duty automotive and industrial gearbox applications.

The machine is driven by a six-axis CNC architecture running on the Klingelnberg KNC control platform, which provides seamless integration with the company's KIMoS (Klingelnberg Integrated Manufacturing of Spiral Bevel Gears) software. KIMoS enables closed-loop manufacturing — importing gear design data, generating machine settings, and validating output geometry through Klingelnberg's own gear measurement centers — making the P 65 a natural fit for complete bevel gear manufacturing cells.

Structurally, the P 65 features a thermally stable Meehanite cast iron base with finite element-optimized ribbing to suppress vibration during high-speed face hobbing cuts. The cutter spindle and work spindle both use direct-drive motors with integrated encoders, eliminating gear trains and ensuring consistent angular positioning across millions of cycles. This architecture supports the tight index accuracy required for DIN class 4–6 bevel gears used in aircraft, wind turbines, and performance automotive differentials.

For high-volume production environments, the P 65 accepts robot and gantry loading integration, and its oil-mist filtration and chip conveyor system are designed for unmanned multi-shift operation. With a proven installed base in European automotive transmission plants and a global service network, the Klingelnberg P 65 represents one of the most capable platforms available for large-diameter precision bevel gear production.

03

Full Specifications

Parameter Value
Max Workpiece Diameter 650 mm (25.6 in)
Max Module 16 mm
Max Face Width 120 mm (4.7 in)
Cutter Diameter Up to 457 mm
Spindle Power 37 kW (49.6 hp)
Control System Klingelnberg KNC with KIMoS software
Repeatability ±1.5 µm
Machine Weight Approx. 22,000 kg (48,500 lb)
Manufacturer ABB
Model PSE
Horsepower 121 hp
Hours 1,321 h
Capacity 192,000 kg
Stroke Length 6,985.0 mm

Specifications sourced from machinio.com — verified 2026-03-28

04

Strengths & Limitations

Strengths

  • Cyclo-palloid face hobbing produces superior flank surface finish for quiet gear sets
  • KIMoS closed-loop software links design, cutting, and inspection in one workflow
  • Direct-drive spindles on all axes eliminate gear train backlash and wear
  • Large 650 mm capacity serves automotive, wind energy, and industrial gearbox markets

Limitations

  • Extremely high acquisition cost limits accessibility to large-volume manufacturers
  • Proprietary KIMoS software ecosystem requires dedicated training and licensing
  • Setup and changeover for new gear geometries is time-intensive without KIMoS expertise
05

Best For

Automotive differential and rear axle hypoid gear manufacturing Wind turbine and industrial gearbox spiral bevel gear production Aerospace bevel gear sets requiring DIN class 4–5 accuracy
06

Frequently Asked Questions

01 What cutting systems does the Klingelnberg P 65 support?

The P 65 supports the Palloid and Klingelnberg cyclo-palloid face hobbing systems. These continuous indexing processes generate spiral bevel and hypoid tooth forms with excellent surface finish and geometry consistency.

02 Can the P 65 be integrated with Klingelnberg gear measurement centers?

Yes. The KIMoS software platform is designed specifically to create closed-loop data exchange between Klingelnberg P-series cutting machines and Klingelnberg P-series gear measurement centers, enabling automatic correction of cutting machine settings based on measured part deviations.

03 What industries are the primary users of the Klingelnberg P 65?

The primary users are automotive powertrain manufacturers producing rear-axle hypoid gears, heavy industrial gearbox producers, wind energy gear manufacturers, and aerospace subcontractors requiring large-diameter precision bevel gears.

07

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