Klingelnberg P 65 CNC Bevel Gear Cutting Machine
Key Specifications
Max Workpiece Diameter
Max Module
Max Face Width
Cutter Diameter
Spindle Power
Control System
Overview
The Klingelnberg P 65 is a high-precision CNC bevel gear cutting machine built to manufacture spiral bevel and hypoid gears with workpiece diameters up to 650 mm. As part of Klingelnberg's Höfler-derived bevel gear cutting family, the P 65 employs the Palloid and Klingelnberg cyclo-palloid cutting systems — face hobbing processes that generate continuous tooth flank geometry with exceptional surface finish and load-carrying capacity directly applicable to heavy-duty automotive and industrial gearbox applications.
The machine is driven by a six-axis CNC architecture running on the Klingelnberg KNC control platform, which provides seamless integration with the company's KIMoS (Klingelnberg Integrated Manufacturing of Spiral Bevel Gears) software. KIMoS enables closed-loop manufacturing — importing gear design data, generating machine settings, and validating output geometry through Klingelnberg's own gear measurement centers — making the P 65 a natural fit for complete bevel gear manufacturing cells.
Structurally, the P 65 features a thermally stable Meehanite cast iron base with finite element-optimized ribbing to suppress vibration during high-speed face hobbing cuts. The cutter spindle and work spindle both use direct-drive motors with integrated encoders, eliminating gear trains and ensuring consistent angular positioning across millions of cycles. This architecture supports the tight index accuracy required for DIN class 4–6 bevel gears used in aircraft, wind turbines, and performance automotive differentials.
For high-volume production environments, the P 65 accepts robot and gantry loading integration, and its oil-mist filtration and chip conveyor system are designed for unmanned multi-shift operation. With a proven installed base in European automotive transmission plants and a global service network, the Klingelnberg P 65 represents one of the most capable platforms available for large-diameter precision bevel gear production.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Diameter | 650 mm (25.6 in) |
| Max Module | 16 mm |
| Max Face Width | 120 mm (4.7 in) |
| Cutter Diameter | Up to 457 mm |
| Spindle Power | 37 kW (49.6 hp) |
| Control System | Klingelnberg KNC with KIMoS software |
| Repeatability | ±1.5 µm |
| Machine Weight | Approx. 22,000 kg (48,500 lb) |
| Manufacturer | ABB |
| Model | PSE |
| Horsepower | 121 hp |
| Hours | 1,321 h |
| Capacity | 192,000 kg |
| Stroke Length | 6,985.0 mm |
Specifications sourced from machinio.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Cyclo-palloid face hobbing produces superior flank surface finish for quiet gear sets
- KIMoS closed-loop software links design, cutting, and inspection in one workflow
- Direct-drive spindles on all axes eliminate gear train backlash and wear
- Large 650 mm capacity serves automotive, wind energy, and industrial gearbox markets
Limitations
- Extremely high acquisition cost limits accessibility to large-volume manufacturers
- Proprietary KIMoS software ecosystem requires dedicated training and licensing
- Setup and changeover for new gear geometries is time-intensive without KIMoS expertise
Best For
Frequently Asked Questions
01
The P 65 supports the Palloid and Klingelnberg cyclo-palloid face hobbing systems. These continuous indexing processes generate spiral bevel and hypoid tooth forms with excellent surface finish and geometry consistency.
02
Yes. The KIMoS software platform is designed specifically to create closed-loop data exchange between Klingelnberg P-series cutting machines and Klingelnberg P-series gear measurement centers, enabling automatic correction of cutting machine settings based on measured part deviations.
03
The primary users are automotive powertrain manufacturers producing rear-axle hypoid gears, heavy industrial gearbox producers, wind energy gear manufacturers, and aerospace subcontractors requiring large-diameter precision bevel gears.
Videos
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Community Discussions
Community discussion — Spiral bevel gear cutting : r/Machinists - Reddit
Electrical and installation requirements — bevel gears are cool : r/Machinists - RedditSingle point knurling : r/Machinists - RedditTrying myself at involute bevel gears, does this look like ...Parameter question in comments. : r/Machinists - RedditTips on knurling? : r/Machinists - RedditCAPTO alte
Community discussion — Single point knurling : r/Machinists - Reddit
Community discussion — Trying myself at involute bevel gears, does this look like ...
Links to community discussions. Summaries are editorial — visit the original thread for full context.




