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Hartford Aero-546BL-5X

Hartford Aero series (Aero-546BL-5X)

Image: hartfordcnc.com, Hartford

01

Key Specifications

Spindle Taper

HSK-A63 or HSK-A100

Tool Capacity

S type 30 (opt 40), A type 40 (opt 60) pcs

Table Size

5,000 x 4,100 mm (196.9 x 161.4 in)

max table load

5,000 kg/m²

x axis travel

5,000 mm (196.9 in)

y axis travel

4,600 mm (181.1 in)

02

How much does the Hartford Aero-546BL-5X cost?

Price estimate

Uncertain

We do not have a price for the Hartford Aero-546BL-5X that we can stand behind, so we show no number. Configuration, options and installation move the final price a long way: a quote is the reliable figure.

Hartford Aero-546BL-5X — price

Price estimate: uncertain

We have no price for the Hartford Aero-546BL-5X that we can cite and no estimate we can stand behind, so this page shows no number rather than a guess. A quote from Hartford or an authorised dealer is the reliable figure.

What moves the final price

  • Spindle, control and probing options
  • Tool changer capacity and tooling package
  • Automation — pallet changers, bar feeders, robot cells
  • Freight, rigging, installation and training
  • Region, dealer and time of year

Want a specific price for the Hartford Aero-546BL-5X?

Tell us who you are and we'll pass your request to Hartford or an authorised dealer.

03

Overview

The Hartford Aero-546BL-5X spans 4,600 mm (181.1 in) in Y over a table of 5,000 x 4,100 mm (196.9 x 161.4 in). With 5,000 mm (196.9 in) of X travel it is the widest five-metre gantry type 5-axis machining center in the Aero series.

A cross-beam of that span has to be guided well, and Hartford's description of the structure is specific. The X axis has four linear guideways, two on each side, to maximise rigidity. The Y axis has three. All three linear axes use roller type guideways, which Hartford rates 20 % above ball type for accuracy, load resistance and life.

The work that calls for this width is mostly aerospace and tooling: fuselage frames, wing ribs laid out in nests, lay-up moulds, large models. Such parts are machined with the HSK-A63 spindle, listed here at 18,000 or 24,000 rpm. For heavier tools there is the HSK-A100 at 12,000 rpm.

Z travel is 1,100 mm and can be extended to 1,300 mm. The 5-faced machine of the same size, the Aero-546B, has a #50 gear head at 6,000 rpm and suits steel; the 546BL-5X is the light-alloy and contouring counterpart. Its table is rated at 5,000 kg/m².

04

Full Specifications

Parameter Value
Table Size 5,000 x 4,100 mm (196.9 x 161.4 in)
Max Table Load 5,000 kg/m²
X Axis Travel 5,000 mm (196.9 in)
Y Axis Travel 4,600 mm (181.1 in)
Z Axis Travel 1,100 (opt 1,300) mm
Spindle Taper HSK-A63 or HSK-A100
Spindle Speed HSK A63 18,000 / 24,000 rpm
Spindle Speed HSK A100 12,000 rpm
Tool Capacity S type 30 (opt 40), A type 40 (opt 60) pcs

Specifications sourced from hartfordcnc.com — verified 2026-10-04

05

Strengths & Limitations

Strengths

  • 4,600 mm (181.1 in) of Y travel over a 4,100 mm wide table
  • Four guideways on X and three on Y, all roller type
  • HSK-A63 at 18,000 or 24,000 rpm, or HSK-A100 at 12,000 rpm
  • Room to nest several parts across a 5,000 x 4,100 mm table

Limitations

  • No spindle power row in the table
  • Widest gantry at five metres; narrower work fits the Aero-541BL-5X
  • B and C axis ranges are not given
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Best For

Fuselage frames and nested wing ribs Lay-up moulds and large models Wide five-axis work in aluminium and composites
07

Frequently Asked Questions

01 How wide is the Aero-546BL-5X?

The table is 4,100 mm (161.4 in) wide and 5,000 mm (196.9 in) long, and Y travel is 4,600 mm (181.1 in). Z travel is 1,100 mm, with 1,300 mm as an option.

02 How is the gantry of the Aero-546BL-5X guided?

By four linear guideways on the X axis, two on each side, and three on the Y axis. Hartford uses roller type linear guideways on three axes and states a 20 % increase compared with ball type.

03 What spindles are listed for the Aero-546BL-5X?

HSK-A63 at 18,000 or 24,000 rpm, or HSK-A100 at 12,000 rpm. The taper row reads HSK-A63 or HSK-A100, so the choice is made when the machine is ordered.

04 What is the difference between the Aero-546BL-5X and the Aero-546B?

The Aero-546B is the 5-faced model with a #50 gear head at 6,000 rpm and 1,000 mm of Z travel. The Aero-546BL-5X is the 5-axis model with HSK spindles and 1,100 mm of Z. They share the table and the X and Y travels.

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More from Hartford

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Other 5-Axis Machining Centers