Union BF110.8
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Table Size
Spindle Power
Overview
The Union BF110.8 is a CNC horizontal boring and milling machine engineered in Germany for high-precision heavy-duty machining. Built on decades of Union Chemnitz tradition, the BF110.8 features an 110 mm spindle diameter and a robust box-way construction that delivers exceptional rigidity under demanding cutting conditions. This machine is a staple in industries such as energy, heavy equipment manufacturing, and large-scale aerospace subassemblies where workpiece complexity and dimensional accuracy are paramount.
The BF110.8 is designed around a modular table concept that accommodates floor plates and rotary tables of varying capacities. The machine's headstock travels vertically along hardened and precisely ground box guideways, while the spindle advances in the W-axis for deep-bore and facing operations. A wide X-axis travel range makes it possible to position even oversized workpieces without repositioning setups, reducing cumulative error and improving cycle time on complex prismatic parts.
Union equips the BF110.8 with a Siemens SINUMERIK 840D sl control system, providing full five-axis interpolation capability and access to Union's proprietary machining cycles. The CNC architecture supports DIN-ISO programming as well as conversational shopfloor programming, making the machine accessible to both experienced operators and those transitioning from older NC equipment. Real-time spindle load monitoring, thermal compensation, and integrated probing cycles ensure that part quality is maintained across long production runs.
The spindle drive system uses a wide-range gearbox combined with a high-torque AC spindle motor to deliver maximum cutting performance across the full speed range. Low-speed high-torque performance is essential for large-diameter boring and milling cutters, while the high-speed range supports finish milling and contour interpolation with small-diameter tools. The BF110.8's spindle bearing arrangement is engineered for minimal thermal growth, and the machine includes active cooling of spindle bearings and guideways to maintain positioning accuracy during extended shifts.
Purchased by job shops, tier-one suppliers, and in-house maintenance departments that machine large structural components, the BF110.8 represents a mid-range entry into Union's horizontal boring mill product line. It bridges the gap between lighter floor-type boring machines and the large gantry mills used for the largest workpieces. Competitive pricing relative to comparable Swiss and Japanese horizontal boring mills, combined with Union's established European service network, makes the BF110.8 a practical choice for manufacturers seeking German engineering quality with strong long-term support.
Full Specifications
| Parameter | Value |
|---|---|
| Spindle Diameter | 110 mm |
| X-Axis Travel | up to 4,000 mm |
| Y-Axis Travel | 2,000 mm |
| Z-Axis Travel | 1,000 mm (W-axis: 700 mm) |
| Max Spindle Speed | 3,000 rpm |
| Spindle Motor Power | 37 kW |
| Table Size | 1,400 x 1,250 mm (rotary table option) |
| Max Workpiece Weight | 10,000 kg (on floor plate) |
| CNC Control | Siemens SINUMERIK 840D sl |
| Machine Weight | approx. 28,000 kg |
Strengths & Limitations
Strengths
- German-engineered box-way construction delivers outstanding rigidity for heavy-duty cuts
- 110 mm spindle diameter suits a wide range of large boring and milling operations
- Siemens 840D sl control provides advanced 5-axis interpolation and probing cycles
- Modular table system accommodates floor plates, rotary tables, and pallet systems
- Active thermal compensation maintains accuracy during long production shifts
Limitations
- Large footprint and machine weight require substantial foundation preparation
- Higher acquisition and installation cost compared to lighter horizontal machining centers
- Lead times from the factory can be extended due to bespoke configuration options
Best For
Frequently Asked Questions
01
The W-axis is the horizontal spindle quill advance. It allows the spindle to extend axially up to 700 mm independent of the Z-axis column movement, enabling deep boring and face milling without repositioning the entire headstock assembly.
02
Yes. With the optional rotary table providing the B-axis and the Siemens 840D sl control handling 5-axis interpolation, the BF110.8 can perform full simultaneous 5-axis contouring, making it suitable for complex aerospace and energy components with compound angles.
03
The standard control is the Siemens SINUMERIK 840D sl, which supports DIN-ISO G-code programming, conversational cycles, and Union's application-specific boring cycles. Fanuc-based control options may be available on request for customers standardized on that platform.
04
The BF130.8 steps up to a 130 mm spindle diameter, offering higher torque output and the ability to use larger boring tools. The BF110.8 is well-suited to workpieces in the 3–10 tonne range, while the BF130.8 is typically selected for heavier castings and weldments requiring more aggressive metal removal.
05
Union offers optional automatic pallet changers (APC) on the BF110.8 to enable unattended or lights-out operation. The APC configuration is typically specified at time of order because it affects the machine's overall footprint and foundation requirements.
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