Sodick AG100L

$280,000 - $380,000 Updated 2026-03-16

Key Specifications

X Travel

1,000 mm (39.4 in)

Y Travel

800 mm (31.5 in)

Z Travel

300 mm (11.8 in)

uv taper range

±45° / 100 mm height

work table size

1,200 x 1,000 mm (47.2 x 39.4 in)

max workpiece weight

11,023 lbs (5,000 kg)

Overview

The Sodick AG100L is a large-format wire EDM built for aerospace, energy, and heavy die work where workpiece travel of 1,000 x 800 mm (39.4 x 31.5 in) is required. With a U/V taper axis range of ±45°/100 mm and maximum workpiece height of 300 mm (11.8 in), the AG100L handles tall, heavy components — turbine blades, large stamping dies, extrusion tooling, and thick aerospace blanks — that exceed the capacity of mid-size machines.

Like every machine in the AG series, the AG100L is built around Sodick's proprietary linear motor drive system. All X, Y, U, and V axes run on frictionless linear motors rather than ball screws, which delivers three computable benefits: faster response, zero backlash, and no mechanical wear. The 10-year positioning accuracy guarantee that Sodick issues on all linear motor machines is particularly compelling in a large-format machine, where the inherent thermal and mechanical challenges of maintaining accuracy across a meter-plus travel envelope are most acute.

The SP43A power supply is Sodick's dedicated wire EDM generator, featuring an e-pak discharge circuit that delivers stable spark energy even in difficult flushing conditions characteristic of tall workpieces. The e-pak technology monitors each discharge in real time and adjusts energy delivery to maintain consistent removal rates without wire breaks — a critical advantage when cutting through 200-300 mm of hardened die steel where flushing pressure gradients can destabilize the cut.

Automatic wire threading (AWT) is standard, with re-threading capability in the cut zone to recover from wire breaks without operator intervention. The Sodick LQ controller manages cutting parameters through a library of pre-tuned technology tables covering wire diameters from 0.10 to 0.30 mm and materials including steel, carbide, copper, aluminum, and titanium.

Pricing for a new Sodick AG100L typically falls in the $280,000-$380,000 range depending on configuration and options. The AG100L competes with the Mitsubishi MV2400S, GF AgieCharmilles Cut 2000 X, and Fanuc ROBOCUT α-C800iC in the large-format wire EDM segment.

Full Specifications

Parameter	Value
X-Axis Travel	1,000 mm (39.4 in)
Y-Axis Travel	800 mm (31.5 in)
Z-Axis Travel	300 mm (11.8 in)
Uv Taper Range	±45° / 100 mm height
Work Table Size	1,200 x 1,000 mm (47.2 x 39.4 in)
Max Workpiece Weight	11,023 lbs (5,000 kg)
Max Workpiece Height	300 mm (11.8 in)
Wire Diameter Range	0.10 - 0.30 mm
Drive System	Linear motors (X, Y, U, V axes)
Generator	SP43A with e-pak discharge circuit
Surface Finish	Ra 0.20 um or better
Axis Feed Rate	36,000 mm/min (1,400 ipm)
CNC Control	Sodick LQ controller
Awt	Automatic wire threading with in-cut re-threading
Machine Dimensions	150.39" x 165.35" x 131.49" (3,820 x 4,200 x 3,340 mm)
Machine Weight	27,557.78 lbs (12,500 kg)
Accuracy Guarantee	10-year positioning accuracy guarantee
Power Supply	SP43A
X Y Z Axis Travel	47.24" x 25.60" x 19.69" (1,200 x 650 x 500 mm)
Table Dimensions W D	63.0" x 39.37" (1,600 x 1,000 mm)
Work Tank Dimensions W D	82.67" x 49.21" x 25.59" (2,100 x 1,250 x 650 mm)
Work Tank Fluid Level	325 ~ 600
Max Weight Of Electrode	220.46 lbs (100 kg)
Distance From Floor To Table	37.0" (940 mm)
Air Pressure	0.65 MPa
Step Resolution	0.0001
Controlled Axes	4

Specifications sourced from sodick.com — verified 2026-03-28

Strengths & Limitations

Strengths

1,000 x 800 mm X/Y travel handles the largest dies, aerospace components, and extrusion tooling that mid-size wire EDMs cannot reach
Linear motor drives on all four axes (X, Y, U, V) deliver zero-backlash positioning across the full travel envelope with Sodick's 10-year accuracy guarantee
SP43A e-pak discharge circuit maintains stable spark energy through the difficult flushing conditions of tall workpiece cutting, dramatically reducing wire breaks
3,000 kg workpiece capacity allows heavy fixtures and large dies to be loaded without moving work between setups
Automatic wire threading with in-cut re-threading capability enables extended unattended runs even when cutting tall, difficult-to-flush sections
Broad taper capability (±45° over 100 mm height) covers extrusion dies, progressive stamping dies, and other taper-critical applications

Limitations

At 8,500 kg machine weight and 3,100 x 2,800 mm footprint, the AG100L requires careful facility planning — reinforced flooring and large bay access are typical requirements
Price range of $280,000-$380,000 is a significant investment; shops that rarely cut parts larger than 600 x 400 mm would be better served by a mid-size machine
Large dielectric tank volume increases fluid change time and consumable costs compared to smaller machines
Z-axis height of 300 mm limits extremely tall workpiece cutting — specialty tall-workpiece machines from competitors offer up to 500 mm Z

Best For

Aerospace suppliers cutting large turbine components, structural brackets, and thick titanium or Inconel blanks that exceed mid-size EDM travel limits Heavy die shops producing large stamping dies, progressive dies, and extrusion tooling where 1,000 mm+ part spans are common Energy sector shops cutting large turbine blade fixtures, generator components, and thick-walled pressure vessel cutouts Job shops that have won large-part contracts and need to move from outsourcing to in-house large-format wire EDM capability Operations prioritizing long-term cost of ownership — linear motors eliminate ball-screw wear cycles that are especially costly on large-travel machines

Frequently Asked Questions

01 What is the maximum taper angle the Sodick AG100L can cut?

The AG100L can cut tapers up to ±45° over a 100 mm workpiece height. For taller workpieces, the maximum taper angle decreases as the U/V stroke limitation is distributed over a longer vertical span. Sodick's LQ controller calculates the effective taper angle automatically when you enter workpiece height and desired angle, and will alert the operator if the combination exceeds the machine's kinematic limits.

02 How does the AG100L handle wire breaks on tall workpieces?

The SP43A e-pak discharge circuit monitors discharge stability in real time and reduces energy delivery when flushing conditions deteriorate — the primary cause of wire breaks on tall parts. When a break does occur, the automatic wire threading system re-threads in the cut zone without operator intervention. For routine production on tall parts, most shops see break rates low enough to run lights-out with confidence.

03 What wire diameters does the AG100L support?

The AG100L supports wire diameters from 0.10 to 0.30 mm. For most production cutting on large parts, 0.25 mm brass wire is standard — it balances cutting speed, surface finish, and break resistance. Finer wires (0.10-0.15 mm) are used for fine-detail work and tight tolerances but are less practical on the large, long-cut applications where the AG100L excels.

04 How does the AG100L compare to the Mitsubishi MV2400S?

Both machines target large-format wire EDM work. The AG100L's differentiators are its linear motor drives on all four axes and the 10-year accuracy guarantee. The MV2400S counters with Mitsubishi's AI-controlled pulse generator and a strong North American service network through MC Machinery Systems. For shops where long-term accuracy and no mechanical wear are the priority, the AG100L has the edge; for shops that weight service responsiveness highly, the MV2400S is worth considering.

05 What facility requirements does the AG100L need?

The AG100L weighs 8,500 kg and has a footprint of approximately 3,100 x 2,800 mm. A reinforced concrete floor (typically 200-300 mm thick with appropriate load rating) is required. Ceiling height should accommodate the machine at 2,400 mm plus crane headroom for installation. A three-phase 200-220V electrical service rated for the machine's draw and a dedicated chiller line for dielectric temperature control are standard requirements. Consult Sodick's installation guide during facility planning.