Mazak INTEGREX i-200H ST
Key Specifications
Y Travel
Tool Capacity
max machining diameter
max machining length
b axis range
c axis rotation
Overview
The Mazak INTEGREX i-200H ST is the full-capability horizontal variant in the compact i-200H series, adding both a sub spindle and lower turret to the horizontal milling head platform. This 8-axis configuration enables simultaneous cutting with the upper milling head and lower turret while processing both part ends, all with gravity-assisted chip evacuation.
The main turning spindle delivers 22 kW (30 hp) at 5,000 RPM through an 8-inch chuck with 65 mm (2.56 in) bar capacity. The sub spindle provides 15 kW (20 hp) at 5,000 RPM with a 6-inch chuck. The lower turret adds 12-station live tooling. The compact horizontal milling spindle runs at 12,000 RPM with 18.5 kW (25 hp) through HSK-A63.
Maximum machining diameter is 600 mm (23.62 in). Y-axis travel is 210 mm (8.27 in). The B-axis provides 240 degrees with 0.0001-degree resolution. Ball screw core cooling on all axes.
Simultaneous cutting with upper milling head and lower turret reduces cycle times 30-50% on complex parts. Machine weight approximately 11,000 kg (24,251 lb). New machines $400,000-$560,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Machining Diameter | Φ26.38″ |
| Max Machining Length | 59.8″ |
| Y-Axis Travel | 210 mm (8.27 in) |
| B Axis Range | 240° (-30° to +210°) |
| C Axis Rotation | 360° continuous (both spindles) |
| Main Spindle Speed | 5,000 RPM |
| Main Spindle Power | 22 kW (30 hp) |
| Sub Spindle Speed | 5,000 RPM |
| Sub Spindle Power | 15 kW (20 hp) |
| Milling Spindle Speed | 12,000 RPM (20,000 RPM optional) |
| Milling Spindle Power | 18.5 kW (25 hp) |
| Milling Spindle Taper | HSK-A63 |
| Milling Head Orientation | Horizontal |
| Lower Turret | 12-station live tooling |
| Number Of Axes | 8+ (with lower turret and sub-spindle) |
| Chuck Size | 12" |
| Bar Capacity | 65 mm (2.56 in) |
| Tool Capacity | 36 tools upper (72/110 optional) + 12 lower turret |
| Rapid Traverse Xz | 50 m/min (1,969 ipm) |
| Compact Milling Head | 17% shorter, horizontal orientation |
| Ball Screw Cooling | X, Y, Z-axis standard |
| Machine Weight | 11,000 kg (24,251 lb) |
| CNC Control | MAZATROL SmoothAi CNC |
| Y Axis Travel | 11.81″ |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Simultaneous upper milling head and lower turret cutting with horizontal chip evacuation for maximum productivity
- Gravity-assisted chip clearing enables highly reliable lights-out production in stringy-chip materials
- Sub spindle with lower turret enables the most productive done-in-one processing in the compact i-200H family
- 5,000 RPM main spindle maintains excellent surface finish capability on small-diameter work
- Ball screw core cooling on all axes provides thermal stability during long simultaneous cutting cycles
- Moderate footprint makes this the most productive compact horizontal multi-tasking available
Limitations
- Starting near $400K for a compact-envelope machine requires high-value complex-part production to justify
- 210 mm Y-axis limits off-center feature reach compared to larger i-250H ST with 300 mm
- Programming simultaneous horizontal multi-tasking with dual spindles and lower turret is complex
- 65 mm bar capacity restricts to small-to-medium bar work
Best For
Frequently Asked Questions
01
Base starts around $400,000. Loaded with high-speed milling, expanded magazine, and bar feeder runs $480K-$560K.
02
The S has sub spindle only. ST adds 12-station lower turret for simultaneous cutting, reducing cycle times 30-50%. ST adds $60K-$80K.
03
Horizontal chip evacuation combined with simultaneous cutting and dual spindles provides the highest unattended productivity for complex small parts in tough materials.
04
Multi-axis horizontal ST programming requires advanced CAM (Esprit, NX, Hypermill) with qualified post processor. Budget $10K-$20K for post development.
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