Mazak INTEGREX i-V
Key Specifications
i 500v max workpiece
i 630v max workpiece
i 800v max workpiece
i 500v tool shank
i 630v tool shank
i 800v tool shank
Overview
The Mazak INTEGREX i-V is the vertical multi-tasking platform combining vertical turning with full milling center capability for round and prismatic workpieces. The workpiece sits on a vertical rotary table, ideal for disc-shaped, flanged, and heavy-base components that benefit from gravity-loaded fixturing.
Four base models: i-500V/5 (730 mm/28.74 in diameter, CAT 40, 1,000 RPM), i-630V/6 (1,050 mm/41.34 in, CAT 50, 550 RPM), i-630V/6S single-pallet (1,250 mm/49.21 in), and i-800V/8 (1,500 mm/59.06 in, 500 RPM) with i-800V/8S reaching 1,700 mm (66.93 in) diameter.
Vertical orientation offers natural advantages: gravity holds the part, chip evacuation is excellent, and operator has clear line-of-sight. Milling spindle operates from above for simultaneous 5-axis work. Larger models use CAT 50 tooling for maximum rigidity. All on MAZATROL SmoothAi.
Competes with DMG Mori NTX vertical and Okuma VTM series. New i-V ranges $450,000 (i-500V/5) to over $900,000 (loaded i-800V/8S). Specs sourced from Mazak published data.
Full Specifications
| Parameter | Value |
|---|---|
| I 500v Max Workpiece | 730 mm (28.74 in) dia x 1,000 mm (39.37 in) |
| I 630v Max Workpiece | 1,050 mm (41.34 in) dia x 1,000 mm (39.37 in) |
| I 800v Max Workpiece | 1,500 mm (59.06 in) dia x 1,500 mm (59.06 in) |
| I 500v Tool Shank | CAT 40 |
| I 630v Tool Shank | CAT 50 |
| I 800v Tool Shank | CAT 50 |
| I 500v Table Speed | 1,000 RPM |
| I 630v Table Speed | 550 RPM |
| I 800v Table Speed | 500 RPM |
| B Axis Range | Full simultaneous 5-axis |
| C Axis Rotation | 360° continuous |
| Milling Spindle Speed | 12,000 RPM |
| CNC Control | MAZATROL SmoothAi CNC |
| Tool Shank | CAT No.50 |
| Max Workpiece Size | Φ66.93″ × 65.55″ |
| Max Spindle Speed | 500 min-1(rpm) |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Vertical orientation provides gravity-loaded fixturing for heavy disc and flanged workpieces
- Workpiece diameters up to 1,700 mm on i-800V/8S handle large aerospace and energy components
- CAT 50 on larger models for maximum milling rigidity on tough materials
- Excellent chip evacuation with vertical spindle orientation
- Full simultaneous 5-axis combines vertical turning with milling center contouring
- Clear operator line-of-sight improves setup confidence
- 2-pallet changer option reduces load/unload time impact on utilization
Limitations
- Vertical orientation limits maximum workpiece height vs horizontal machines
- Starting at $450K+; larger i-800V/8S can exceed $900K
- Table speeds 500-1,000 RPM limit small-diameter turning performance
- Fewer milling spindle options than horizontal i-500
- Limited used market availability vs horizontal INTEGREX models
Best For
Frequently Asked Questions
01
i-500V/5 starts around $450K. i-630V/6 $550K-$700K. i-800V/8 starts above $700K, can exceed $900K with 2-pallet. Used units $250K-$500K when available.
02
Choose i-V for heavy, flat, disc-shaped parts (turbine discs, flanged housings). Gravity fixturing is more rigid and safer for these shapes. Choose horizontal for shaft-type elongated parts needing tailstock support.
03
2-pallet loads next workpiece during cutting for max spindle utilization. S variant has direct table access, simpler setup, lower price. 2-pallet for production; S for high-mix or prototype.
04
Yes. 5-axis capability and C-axis precision support gear cutting including hobbing and power skiving with appropriate tooling. INTEGREX AG adds dedicated gear machining.
05
Larger models weigh 30,000+ kg; require reinforced concrete foundations engineered for combined machine and workpiece weight. Mazak provides foundation drawings with every order.
Videos
Mazak India
CIA Industrial, LLC
Mazak North America
Richard Wells
John Schilling
Community Discussions
Owner experience and review — Opinions about Mazak Integrex : r/Machinists - Reddit
Comparison and buying advice — Opinions on Mazak integrex : r/Machinists - Reddit
Owner experience and review — Mazak Integrex : r/Machinists - Reddit
Community discussion — Mazak integrex functionality questions : r/Machinists - Reddit
Links to community discussions. Summaries are editorial — visit the original thread for full context.
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