Mazak INTEGREX i-630V AG

$550,000 - $800,000 Updated 2026-03-19

Key Specifications

Max Workpiece ⌀

1,050 mm (41.34 in)

max workpiece height

1,000 mm (39.37 in)

table speed

550 RPM

milling spindle speed

12,000 RPM

milling spindle taper

CAT 50 (No. 50)

b axis range

Full simultaneous 5-axis

Overview

The Mazak INTEGREX i-630V AG is the automation-ready variant of the i-630V vertical multi-tasking machine, designed for lights-out production of large disc-shaped, flanged, and heavy-base components. The AG (Automation Gateway) designation means the machine ships with integrated automation interfaces, robot-ready loading stations, and connectivity for cell-level control systems.

The vertical rotary table accommodates workpieces up to 1,050 mm (41.34 in) in diameter and 1,000 mm (39.37 in) in height. The table spins at up to 550 RPM while the CAT 50 milling spindle operates at 12,000 RPM from above. The vertical orientation provides gravity-loaded fixturing and excellent chip evacuation, critical advantages when running unattended cycles on heavy parts.

The i-630V AG uses a 6-axis configuration with simultaneous 5-axis milling and turning capability. Where it differs from the standard i-630V/6 is in the automation integration: standardized robot interfaces, automatic door operation, part presence sensing, and cell controller communication protocols are built in rather than retrofit. This reduces automation integration time from months to weeks.

Built on MAZATROL SmoothAi CNC with Ai Thermal Shield for thermal drift compensation during long unmanned runs. Machine weight approximately 25,000 kg (55,116 lb). New machines $550,000-$800,000 including automation interfaces. Competes with the DMG Mori NTX vertical and Okuma VTM series in automated configurations.

Full Specifications

Parameter	Value
Max Workpiece Diameter	1,050 mm (41.34 in)
Max Workpiece Height	1,000 mm (39.37 in)
Table Speed	550 RPM
Milling Spindle Speed	12,000 RPM
Milling Spindle Taper	CAT 50 (No. 50)
B Axis Range	Full simultaneous 5-axis
C Axis Rotation	360° continuous
Number Of Axes	6
Orientation	Vertical
Automation Interface	AG (Automation Gateway) robot-ready
Pallet Changer	Optional 2-pallet
Machine Weight	25,000 kg (55,116 lb)
CNC Control	MAZATROL SmoothAi CNC
Tool Shank	CAT No.50
Max Workpiece Size	Φ66.93″ × 65.55″
Max Spindle Speed	500 min-1(rpm)

Specifications sourced from mazak.com — verified 2026-03-28

Strengths & Limitations

Strengths

AG automation interfaces reduce robotic cell integration time from months to weeks compared to retrofitting standard machines
Vertical orientation provides gravity-loaded fixturing for heavy disc and flanged components up to 1,050 mm diameter
CAT 50 milling spindle provides maximum rigidity for heavy milling on large steel and titanium parts
SmoothAi with Ai Thermal Shield maintains accuracy during long unattended production cycles
Simultaneous 5-axis combines vertical turning with full milling center contouring capability
Standardized robot interfaces, automatic doors, and cell controller communication built in from factory

Limitations

AG premium adds $50K-$100K over standard i-630V/6 and only pays off with committed automation plans
550 RPM table speed limits turning performance on small-diameter features
Starting at $550K before robot and cell controller costs is significant capital commitment
25,000 kg requires engineered foundations and overhead crane for workpiece loading

Best For

Aerospace manufacturers running automated cells for turbine discs, engine casings, and bulkhead rings up to 41 inches diameter Energy sector producers seeking lights-out machining of large flanged components and pump housings Production shops planning robotic loading cells where pre-integrated automation saves integration cost Shops needing both turning and 5-axis milling on large round parts with high spindle utilization targets Defense contractors building automated production cells for large disc-type components

Frequently Asked Questions

01 What does the AG designation mean?

AG stands for Automation Gateway. The machine includes factory-installed robot interfaces, automatic door operation, part presence sensors, and cell controller communication protocols. This eliminates the cost and time of retrofitting automation to a standard machine.

02 i-630V AG vs standard i-630V/6?

Mechanically identical: same 1,050 mm diameter, CAT 50 spindle, 550 RPM table. The AG adds built-in automation interfaces, robot-ready loading, and cell controller integration. Premium is $50K-$100K but saves more than that in integration engineering.

03 What robots work with the AG interface?

The AG interface uses industry-standard communication protocols compatible with FANUC, ABB, KUKA, and Yaskawa robots. Mazak also offers their own PALLETECH and MPP automation systems designed specifically for AG-equipped machines.

04 Foundation requirements?

Same as the standard i-630V/6: reinforced concrete for 25,000 kg plus workpiece weight. Overhead crane access required for loading large workpieces. Plan automation cell footprint at 2-3x machine footprint.