Mazak INTEGREX i-500S
Image: mazak.com, Yamazaki Mazak
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
How much does the Mazak INTEGREX i-500S cost?
Estimated price range
Our best estimate for a mill-turn / multi-tasking machine in this class — not a quote from Yamazaki Mazak. Configuration moves it a long way.
Overview
The Mazak INTEGREX i-500S is the second spindle version of the INTEGREX i-500, and its two turning spindles are identical on every listed figure: a 10 in chuck, 4,000 rpm, 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED each. They sit at either end of a Ø28 in (711 mm) by 62 in (1,575 mm) turning envelope served by a 12,000 rpm HSK-A63 milling spindle.
Equal spindles simplify process planning. Either end can take the roughing, a part family can be split between the chucks however the fixturing prefers, and a program proven on one side needs no derating to run on the other. Many second spindles are the junior partner in power or chuck size. Nothing in this table makes that distinction.
What the INTEGREX i-500S adds to that pairing is room. The milling spindle has 33 in (838 mm) of X, 17 in (432 mm) of Y and 65 in (1,651 mm) of Z, all at 1,969 ipm (50 m/min) rapid, so features far from the centreline of a large flange or housing can be reached at both ends without re-fixturing. The INTEGREX i-500, the base machine, lists the same travels and weighs 46,958 lb (21,300 kg); with the second spindle the weight is 48,280 lb (21,899 kg).
The limits are on the milling side. Torque is 67.3 Nm (50 ft-lb) continuous and 91.4 Nm (67 ft-lb) at 40% ED, with 22 kW (30 HP) continuous power, and tools may weigh no more than 26 lb (12 kg). The 36 pockets of the magazine have to cover both ends of the part. No tailstock is listed for this version. Footprint is 220 in (5,588 mm) × 134 in (3,404 mm), height 116 in (2,946 mm), and Mazak names MAZATROL SmoothAi as the series control.
Full Specifications
| Parameter | Value |
|---|---|
| Bed Length Type | 1500U |
| Max Turning Diameter | Ø28 in (711 mm) |
| Max Turning Length | 62 in (1,575 mm) |
| Chuck Size | 10 in |
| Max Spindle Speed | 4,000 rpm |
| Spindle Power Intermittent | 30 kW (40 HP) (40% ED) |
| Spindle Motor Power | 22 kW (30 HP) continuous |
| Sub Spindle Chuck Size | 10 in |
| Sub Spindle Speed | 4,000 rpm |
| Sub Spindle Power Intermittent | 30 kW (40 HP) (40% ED) |
| Sub Spindle Power | 22 kW (30 HP) continuous |
| Milling Spindle Speed | 12,000 rpm |
| Milling Spindle Torque Intermittent | 91.4 Nm (67 ft-lb) (40% ED) |
| Milling Spindle Torque | 67.3 Nm (50 ft-lb) continuous |
| Milling Spindle Power Intermittent | 24 kW (32 HP) (40% ED) |
| Milling Spindle Power | 22 kW (30 HP) continuous |
| B Axis Indexing Increment | 0.0001° |
| Spindle Taper | HSK-A63 |
| Tool Capacity | 36 tools |
| Max Tool Diameter (full magazine) | Ø4 in (102 mm) |
| Max Tool Diameter (adjacent pockets empty) | Ø6 in (152 mm) |
| Max Tool Length | 20 in (508 mm) |
| Max Tool Weight | 26 lb (12 kg) |
| X-Axis Travel | 33 in (838 mm) |
| Y-Axis Travel | 17 in (432 mm) |
| Z-Axis Travel | 65 in (1,651 mm) |
| B Axis Range | -30° - +210° |
| Rapid Traverse X | 1,969 ipm (50 m/min) |
| Rapid Traverse Y | 1,969 ipm (50 m/min) |
| Rapid Traverse Z | 1,969 ipm (50 m/min) |
| Floor Space Required | 220 in (5,588 mm) × 134 in (3,404 mm) (W × L) |
| Machine Height | 116 in (2,946 mm) |
| Machine Weight | 48,280 lb (21,899 kg) |
Specifications sourced from mazak.com — verified 2026-10-02
Strengths & Limitations
Strengths
- Main and second spindles are identical in the table: 10 in chuck, 4,000 rpm, 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED
- 17 in (432 mm) of Y travel available at both ends of the part
- 65 in (1,651 mm) of Z at 1,969 ipm (50 m/min) for quick moves between the two chucks
- Ø28 in (711 mm) turning diameter and 62 in (1,575 mm) turning length
- Tool length up to 20 in (508 mm) for reaching into deep features
Limitations
- Continuous milling torque of 67.3 Nm (50 ft-lb) limits heavy milling on the large parts the envelope admits
- 36 tools are shared between two spindles
- No tailstock is listed in the table for this version
- Weight of 48,280 lb (21,899 kg) and a 220 in (5,588 mm) × 134 in (3,404 mm) footprint
Best For
Frequently Asked Questions
01
Yes. The table gives the second spindle a 10 in chuck, 4,000 rpm, 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED. Those are the same four figures listed for the main spindle, so the two ends of the machine have equal turning capability.
02
The second spindle; Mazak's model list gives the configuration of the INTEGREX i-500S as Second Spindle. Turning diameter, turning length, travels, rapids, HSK-A63 taper and the 36-tool magazine match the INTEGREX i-500. The INTEGREX i-500 weighs 46,958 lb (21,300 kg) and this version 48,280 lb (21,899 kg). Its table lists no tailstock.
03
X travel is 33 in (838 mm), Y travel 17 in (432 mm) and Z travel 65 in (1,651 mm). Rapid traverse is 1,969 ipm (50 m/min) on each of the three. The B-axis range is -30° to +210° and its indexing increment is 0.0001°.
04
The milling spindle is rated 22 kW (30 HP) continuous and 24 kW (32 HP) at 40% ED, and runs to 12,000 rpm. Torque is 67.3 Nm (50 ft-lb) continuous and 91.4 Nm (67 ft-lb) at 40% ED. Tools are HSK-A63, up to Ø4 in (102 mm), or Ø6 in (152 mm) with the adjacent pockets empty.
05
The INTEGREX e-500H has comparable travels of 34 in (864 mm), 20 in (508 mm) and 63 in (1,600 mm), a CAT50 taper, 40 tools and 1,575 ipm (40 m/min) rapids, and weighs 49,824 lb (22,600 kg). The INTEGREX i-500S is the HSK-A63 machine with 1,969 ipm (50 m/min) rapids and, in this version, a second spindle.
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