Mazak HCR-5000
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The Mazak HCR-5000 is a high-speed horizontal machining center designed specifically for high-volume production of small-to-medium prismatic components. The "R" in HCR stands for "Rapid," signifying the machine's emphasis on minimizing cycle times through fast axis motion, quick tool changes, and rapid pallet swaps. The HCR platform targets automotive, consumer electronics, and high-volume contract manufacturing.
Axis travels measure 630 x 630 x 710 mm (24.8 x 24.8 x 28.0 in) on 500 x 500 mm pallets. The travel envelope is slightly smaller than the standard HCN-5000 to keep the moving mass down and achieve higher acceleration rates. Maximum workpiece size reaches 800 mm (31.5 in) diameter by 900 mm (35.4 in) height with 500 kg (1,102 lb) load capacity.
The spindle reaches 16,000 RPM with 30 kW (40 hp) through a CAT 40 taper, with optional 20,000 RPM spindles for high-speed aluminum work. Rapid traverse hits 62 m/min (2,441 ipm) with high acceleration rates that minimize positioning time. Tool-to-tool change time drops to under 1.5 seconds. The standard twin-pallet APC swaps in approximately 5 seconds.
The standard ATC holds 40 tools with options to 120. The machine runs on the MAZATROL SmoothG CNC with high-speed processing for complex toolpaths. At approximately 12,000 kg (26,455 lb), the HCR-5000 is lighter than the HCN-5000, reflecting the emphasis on speed over heavy cutting.
Competitors include the Makino a51nx, Okuma MB-5000HII, and Kitamura HX-500iG. New HCR-5000 machines price between $350,000 and $475,000.
Full Specifications
| Parameter | Value |
|---|---|
| Pallet Size | Φ24.8″ |
| Number Of Pallets | 2 (standard, PALLETECH expandable) |
| X-Axis Travel | 630 mm (24.8 in) |
| Y-Axis Travel | 630 mm (24.8 in) |
| Z-Axis Travel | 710 mm (28.0 in) |
| B Axis Indexing | 0.001-degree increment, full 4th axis |
| Max Spindle Speed | 16,000 RPM (20,000 RPM optional) |
| Spindle Taper | CAT 40 |
| Spindle Motor Power | 30 kW (40 hp) |
| Max Workpiece Size | Φ27.56″ × 25.34″ |
| Max Workpiece Weight | 500 kg (1,102 lb) |
| Rapid Traverse Rate | 62 m/min (2,441 ipm) |
| Tool Capacity | 40 tools standard (60, 80, 120 optional) |
| Tool Change Time | 1.5 sec tool-to-tool |
| Pallet Change Time | 5 sec approx. |
| Machine Weight | 12,000 kg (26,455 lb) approx. |
| CNC Control | MAZATROL SmoothG CNC |
| Tool Shank | BIG-PLUS No.40 |
| Max Spindle Speed | 12000 min-1(rpm) |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Optimized for minimum cycle times with 62 m/min rapids, sub-1.5-second tool changes, and 5-second pallet swaps
- High acceleration rates from reduced moving mass significantly cut positioning time on programs with many tool changes
- 16,000 RPM standard spindle with optional 20,000 RPM delivers high-speed capability for aluminum and die-cast components
- Twin-pallet APC maximizes spindle utilization, keeping the machine cutting while the operator loads the next pallet
- Lighter 12,000 kg weight provides high dynamic response for aggressive acceleration and deceleration profiles
- PALLETECH integration enables scaling into high-volume FMS cells for extended unattended production
Limitations
- Smaller travels (630x630x710mm) compared to HCN-5000 (730x730x800mm) limit maximum workpiece size
- Lighter construction prioritizes speed over rigidity, making the HCR less suited to heavy roughing in steel and titanium
- CAT 40 only limits heavy cutting capability for shops running predominantly ferrous materials
- Slightly higher price than the HCN-Q 500 for shops that do not need the speed advantage
Best For
Frequently Asked Questions
01
New HCR-5000 machines range from $350,000 to $475,000 depending on spindle speed option, ATC capacity, and configuration. The 20,000 RPM spindle option adds a premium over the standard 16,000 RPM.
02
The HCR-5000 is optimized for speed with faster rapids (62 vs 60 m/min), higher acceleration, quicker tool changes, and lighter construction. The HCN-5000 offers larger travels (730x730x800 vs 630x630x710), an 18,000 RPM spindle option, CAT 50 variant, and heavier construction for more rigidity. Choose HCR for cycle time, HCN for flexibility and heavy cutting.
03
The HCR-5000 can machine steel at moderate cutting parameters. However, its lighter construction and CAT 40 taper are optimized for high-speed work in aluminum and non-ferrous materials. For production steel cutting, the HCN-5000 with its CAT 50 option provides better rigidity and torque.
04
The R stands for Rapid, indicating the machine's design priority on minimizing all elements of cycle time: rapid traverse speed, acceleration rate, tool change time, and pallet change time. Every aspect of the HCR is optimized for throughput.
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