Heller H2000
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The Gebr. Heller H2000 is a 400 mm pallet horizontal machining center designed for high-productivity 4-axis prismatic part machining in automotive powertrain and general mechanical engineering applications. Heller's H-series represents decades of horizontal machining expertise refined into a compact, thermally stable platform. The H2000 targets parts like cylinder heads, transmission housings, hydraulic blocks, and structural castings that require precise bore positioning and high chip volumes in production environments.
The machine's column-type design with a moving column and fixed table contributes to excellent thermal symmetry. Heller places the spindle motor directly above the spindle — a well-proven arrangement that minimizes heat transfer into the machine structure. The result is tight positional repeatability across long production runs without constant thermal compensation cycles. This design philosophy reflects Heller's roots in high-volume automotive line machining where repeatability across thousands of parts per shift is non-negotiable.
With rapid traverse rates up to 60 m/min and acceleration values suited to short-stroke production cycles, the H2000 keeps non-cutting time low on small-to-medium prismatic parts. The 400 mm pallet accommodates typical automotive components, and a twin-pallet shuttle provides load/unload parallelism so the spindle keeps cutting while the operator or automation system services the idle station.
The H2000 is available with Siemens Sinumerik or Fanuc CNC controls and integrates cleanly into flexible manufacturing systems and pallet pool automation. Heller's application engineering teams in Germany, the UK, and the US support line machining configurations ranging from standalone cells to 20+ machine transfer line replacements.
Full Specifications
| Parameter | Value |
|---|---|
| Pallet Size | 400 x 400 mm |
| Table Load Capacity | 500 kg (1,102 lb) |
| X-Axis Travel | 560 mm (22 in) |
| Y-Axis Travel | 560 mm (22 in) |
| Z-Axis Travel | 620 mm (24.4 in) |
| Max Spindle Speed | 8,000 RPM (15,000 RPM optional) |
| Spindle Taper | HSK-A63 |
| Spindle Motor Power | 37 kW (49.6 hp) |
| Rapid Traverse Rate | 60 m/min (2,362 ipm) |
| Tool Capacity | 80 (expandable to 320) |
| Positioning Accuracy | 0.004 mm (ISO 230-2) |
| CNC Control | Siemens Sinumerik 840D sl / Fanuc 31i |
Strengths & Limitations
Strengths
- Proven 4-axis HMC architecture with decades of automotive production refinement delivers excellent thermal stability and long-term accuracy
- 400 mm pallet size and 500 kg load capacity serve the core automotive powertrain part family — cylinder heads, transmission cases, pump bodies
- Twin-pallet shuttle standard configuration maximizes spindle utilization by allowing load/unload during machining
- Integrates natively into Heller FMS pallet pool systems, enabling multi-machine flexible manufacturing cells without custom engineering
Limitations
- 4-axis configuration without a 5th axis limits the H2000 to prismatic work; complex angled features require secondary setups or dedicated fixturing
- 400 mm pallet is undersized for larger structural castings and housings common in heavy equipment and energy sector applications
- Heller's premium build quality comes with a price point above some Asian horizontal machining center competitors at similar pallet sizes
Best For
Frequently Asked Questions
01
The H2000 uses a 400 x 400 mm pallet with 500 kg load capacity. This size covers the mainstream automotive powertrain part family including most cylinder heads, small-to-medium transmission housings, and hydraulic manifolds.
02
The H4000 uses a larger 500 mm pallet and has a correspondingly larger work envelope and table load capacity (up to 700 kg). The H2000 is optimized for smaller automotive powertrain components, while the H4000 handles larger castings, gear housings, and structural parts.
03
Yes. Heller offers native FMS integration with pallet pool systems, rail-guided vehicles, and centralized tool management. The H2000 is frequently deployed in multi-machine cells with 4-20 machines sharing a common pallet pool and automated tool distribution.
04
The standard H2000 spindle runs to 8,000 RPM with 37 kW, suited for steel and cast iron production machining. An optional 15,000 RPM spindle is available for aluminum and lighter-duty applications requiring higher surface speeds.
05
The H-series has evolved over time with updated variants including the H 2000 designation reflecting current-generation Heller horizontal machining center technology. Heller continuously refreshes specifications with updated controls and drive technology. Contact Heller or their regional applications team for current lead times and configuration options.
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