EMAG ELC 1200 V
Key Specifications
Max Workpiece ⌀
max workpiece length
min workpiece length
max workpiece weight
nc axes
max clamping fixtures
Overview
The EMAG ELC 1200 V is a production laser welding system designed for high-speed welding of long cylindrical and tubular components up to 300 mm in diameter and 1,200 mm in length. The "V" designation indicates the vertical workpiece orientation, which provides optimal access for circumferential and longitudinal weld seams on shaft-type and tube-type components. This machine targets automotive and industrial applications where high-speed, high-quality laser welding of drivetrain components, propshafts, and tubular assemblies demands a dedicated production platform.
The ELC 1200 V features a multi-axis NC system with QCC axes for the workpiece table and XZB axes for the laser lens, providing the interpolation capability needed for complex weld paths on cylindrical surfaces. The lens B-axis enables rotation of the laser head for optimal beam angle on different weld geometries, while the X and Z axes position the focal point precisely along the workpiece. This kinematic arrangement supports circumferential welds, longitudinal welds, and interpolated complex weld paths on a single platform.
With a floor space requirement of just 4.3 square meters and cycle times starting at approximately 6 seconds, the ELC 1200 V delivers the throughput density that high-volume production demands. The machine supports loading and unloading during machining, enabling continuous production without spindle idle time. Up to 2 clamping fixtures accommodate different workpiece configurations, and the Siemens SINUMERIK 840D sl control with EMAG EDNA HMI provides the process monitoring and parameter management that quality-critical welding operations require.
Beyond conventional laser welding, the ELC 1200 V supports laser cleaning and laser hardening processes, enabling multiple thermal processes on a single machine. This multi-process capability is particularly valuable for components requiring pre-weld surface preparation or post-weld hardening within the same production cell, eliminating additional handling and standalone equipment.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Diameter | 300 mm (12 in) |
| Max Workpiece Length | 1,200 mm (47 in) |
| Min Workpiece Length | 50 mm (2 in) |
| Max Workpiece Weight | 10 kg (22 lb) |
| Nc Axes | QCC (table) + XZB (lens) |
| Max Clamping Fixtures | 2 |
| Floor Space | 4.3 m² (46 sq ft) |
| Cycle Time | Starting at approx. 6 seconds |
| Processes | Laser welding, laser cleaning, laser hardening |
| CNC Control | Siemens SINUMERIK 840D sl |
| Hmi | EMAG EDNA HMI |
| Workpiece Orientation | Vertical |
| Workpiece Dia Max | mmin |
| Workpiece Length Max | mmin |
| Workpiece Length Min | mmin |
| Workpiece Weight Max | kglb |
| Max Fixtures | Qty |
Specifications sourced from emag.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 1,200 mm maximum workpiece length handles long shafts, propshafts, and tubular assemblies that exceed shorter ELC platform limits
- Multi-axis laser lens with B-axis rotation enables optimal beam angle for circumferential, longitudinal, and interpolated weld paths
- 4.3 square meter footprint delivers exceptional throughput density with cycle times starting at 6 seconds
- Multi-process capability (welding, cleaning, hardening) eliminates standalone equipment for pre-weld and post-weld thermal processes
- Loading and unloading during machining enables continuous production without laser idle time
- EMAG EDNA HMI provides comprehensive process monitoring and parameter management for quality-critical welding
Limitations
- 10 kg maximum workpiece weight limits the machine to light tubular and shaft components only
- Specialized laser welding platform has no cutting or turning capability — requires upstream machining stations
- Laser source is configured per application, adding lead time and engineering cost for new part introductions
- EMAG's laser service expertise is concentrated in Germany, with limited field support in some regions
Best For
Frequently Asked Questions
01
The ELC 1200 V produces circumferential welds, longitudinal seam welds, and interpolated complex weld paths on cylindrical workpieces. The multi-axis lens system with B-axis rotation positions the laser beam at optimal angles for each weld geometry.
02
The ELC 1200 V can be configured with various solid-state laser sources including fiber lasers and disk lasers, selected based on the material, joint geometry, and weld quality requirements of each application. The laser source is specified during the machine configuration process.
03
Yes. In addition to laser welding, the ELC 1200 V supports laser cleaning for pre-weld surface preparation and laser hardening for post-weld heat treatment. This multi-process capability reduces the need for standalone equipment in the production cell.
04
Cycle times start at approximately 6 seconds depending on weld length, material, and quality requirements. The machine supports loading and unloading during welding, so the effective cycle time in production is determined by the weld time rather than load/unload time.
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