DMG Mori ULTRASONIC 85

The DMG Mori ULTRASONIC 85 2nd Generation is the largest machine in the ULTRASONIC lineup, designed for manufacturers machining the biggest advanced ceramic, glass, and composite components that require ultrasonic-assisted 5-axis machining. With 935 x 850 x 650 mm (36.8 x 33.5 x 25.6 in) of travel and 1,500 kg (3,307 lb) table load capacity, this machine handles large workpieces that exceed the ULTRASONIC 65 envelope.

The ultrasonic vibration system reduces process forces by approximately 50% when machining hard and brittle materials, enabling productive 5-axis machining of zirconia, alumina, silicon carbide, glass, sapphire, and CFRP composites at feed rates that would cause fracture without ultrasonic assistance. The HSK-A63 interface with ultrasonic actuator integrates vibration directly into the toolholder.

Spindle speeds reach up to 30,000 RPM, providing the surface speeds needed for high-quality finishes on ceramic and glass components. Maximum workpiece diameter reaches 1,040 mm (40.9 in) with a height of 590 mm (23.2 in), accommodating large ceramic turbine shrouds, armor panels, and optical components.

Tool magazine capacity extends to 180 pockets, matching the ULTRASONIC 65. The machine footprint covers approximately 12 square meters (129 ft2), the same as the ULTRASONIC 65 despite the larger work envelope, making it a space-efficient upgrade for shops that need more travel and load capacity.

The SIEMENS control with CELOS platform runs ULTRASONIC-specific technology cycles for adaptive vibration parameter optimization. The machine also functions as a high-performance conventional 5-axis machining center when ultrasonic is deactivated, providing versatility for shops with mixed material requirements.

For manufacturers at the cutting edge of advanced ceramics and composite materials, the ULTRASONIC 85 provides the largest dedicated ultrasonic 5-axis platform available. The combination of 1,500 kg table load, 1,040 mm workpiece diameter, and 30,000 RPM spindle with ultrasonic capability makes this the machine for large-part applications in aerospace CMC, defense ceramic armor, and industrial ceramic wear parts. Specs sourced from DMG Mori published data.