DMG Mori ULTRASONIC 65

The DMG Mori ULTRASONIC 65 2nd Generation is a large-format universal 5-axis machining center with integrated ultrasonic technology, designed for manufacturers machining medium-to-large advanced ceramic, glass, and composite components. With 735 x 650 x 560 mm (28.9 x 25.6 x 22 in) of travel and 1,000 kg (2,205 lb) table load capacity, this machine handles workpieces that exceed the ULTRASONIC 50 envelope.

The ultrasonic vibration system carries over from the rest of the ULTRASONIC lineup, superimposing longitudinal oscillation onto the rotating tool to reduce process forces by approximately 50% on hard and brittle materials. This enables productive 5-axis machining of zirconia, alumina, silicon carbide, glass, sapphire, and CFRP composites at feed rates and depths of cut that would fracture parts without ultrasonic assistance.

Spindle options reach up to 30,000 RPM with HSK-A63 interface, with torque up to 430 Nm (317 ft-lb) depending on the spindle configuration. The HSK-E50 ultrasonic actuator system is available for direct ultrasonic activation through the spindle interface. The wide spindle range allows shops to optimize for their specific material mix.

Maximum workpiece diameter reaches 840 mm (33.1 in) with a height of 500 mm (19.7 in). Tool magazine capacity extends to 180 pockets. The machine footprint covers approximately 12 square meters (129 ft2), and crane loading capacity reaches 1,500 kg (3,307 lb).

The CELOS platform with SIEMENS control runs ULTRASONIC-specific technology cycles for adaptive vibration parameter optimization. For manufacturers requiring both ultrasonic-assisted machining and conventional 5-axis milling on larger workpieces, the ULTRASONIC 65 provides a versatile platform that handles advanced ceramics and conventional titanium aerospace parts. Specs sourced from DMG Mori published data.