Chiron DZ 15W
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The Chiron DZ 15W combines twin-spindle production with an integrated workpiece changer, creating what is arguably the most productive compact 5-axis configuration in Chiron's lineup. The "DZ" means dual spindle and the "W" means workpiece changer — two parts machined simultaneously while the next pair loads outside the cutting zone. It is the ultimate expression of the 15 Series philosophy: maximum output from minimum floor space.
The DZ 15W delivers X/Y/Z travels of 430 x 400 x 400 mm (16.9 x 15.7 x 15.7 in) per spindle on the familiar 15 Series mineral-cast platform with linear direct drives on all linear axes. Both spindles run the same program simultaneously, each with its own tool magazine holding up to 55 tools. The integrated workpiece changer swings two fresh blanks into the machining zone while finished parts exit, keeping spindle utilization above 90%. HSK-A63 spindles are available up to 20,000 RPM standard and 40,000 RPM in high-speed configuration.
In practice, the DZ 15W produces roughly 3.5-4x the output of a single-spindle machine without a workpiece changer. The twin-spindle doubling combined with the elimination of load/unload downtime creates a compounding productivity advantage that is difficult to match with any other machine in this size class. Workpiece capacity is up to 350 mm diameter and 150 kg per pallet position per spindle.
New DZ 15W machines price between $500,000 and $700,000, making them a significant investment that requires high-volume production to justify. The payback calculation is straightforward: compare the cost of one DZ 15W against 3-4 standalone single-spindle machines doing the same work, factoring in floor space, operators, and utilities. For shops running 50,000+ identical small parts per year, the DZ 15W frequently wins. Competitors in the twin-spindle production 5-axis space include the Chiron DZ 16W and DZ 22W. Used DZ 15W units from 2018-2023 trade between $250,000 and $475,000.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 430 mm (16.9 in) per spindle |
| Y-Axis Travel | 400 mm (15.7 in) |
| Z-Axis Travel | 400 mm (15.7 in) |
| Max Spindle Speed | 20,000 RPM standard (up to 40,000 RPM optional) |
| Spindle Taper | HSK-A63 |
| Spindle Torque | Up to 200 Nm (148 ft-lb) |
| Spindle Configuration | Twin-spindle (DZ) |
| A Axis Range | Direct drive tilt axis |
| C Axis Range | 360° continuous direct drive |
| Max Workpiece Diameter | 350 mm (13.8 in) |
| Max Workpiece Weight | 150 kg (330 lb) per pallet position |
| Tool Capacity | Up to 2 x 55 tools |
| Chip To Chip | 2.5 sec |
| Workpiece Changer | Integrated 2-position pallet changer |
| Axis Drives | Linear direct drives on X, Y, Z; direct drives on A, C |
| Machine Bed | Mineral cast |
| CNC Control | Siemens SINUMERIK 840D sl |
| Thermal Management | Water-cooled drives on all axes and spindle |
Specifications compiled from manufacturer literature and industry references. Not independently verified against a published spec sheet — confirm with the manufacturer or an authorised dealer before making a purchasing decision.
Strengths & Limitations
Strengths
- Twin-spindle plus workpiece changer delivers approximately 3.5-4x the output of a single-spindle machine without automation
- Integrated pallet changer eliminates load/unload downtime, pushing spindle utilization above 90% on both spindles
- Linear direct drives on all linear axes provide zero-backlash acceleration that exceeds ball-screw systems
- Compact footprint per spindle is exceptional — one DZ 15W replaces 3-4 single-spindle machines in less total floor space
- Mineral-cast bed provides superior vibration damping for consistent surface finish across both spindles
- Water-cooled drives maintain thermal stability during extended production runs
Limitations
- Both spindles must run the same program on identical parts — no mixed-part production flexibility
- Starting price around $500,000 requires high-volume programs to justify the investment over simpler alternatives
- 430 mm X-travel per spindle limits parts to small dimensions only
- Twin-spindle with pallet changer programming requires experienced CAM and setup personnel
- Chiron's North American service network is smaller than competitors, potentially affecting support response times
Best For
Frequently Asked Questions
01
Chiron quotes the DZ 15W per application and does not publish list pricing. This is a twin-spindle production machine with linear direct drives, a 2-position pallet changer and up to 2 x 55 tools, so the price is set by spindle choice (20,000 RPM standard against the 40,000 RPM option), magazine size, and how far you take the automation, since a DZ 15W bought without a loading solution is not being used for what it is. Quotes exclude the HSK-A63 tooling set, the part-specific fixtures twin-spindle work requires, and commissioning. Used machines exist, but there the fixture and program package usually matters more than the hour meter.
02
Two FZ 15S machines mean twice the floor space, two loading points, and two operators or two automation systems, against one DZ 15W that machines two identical parts per cycle in roughly 60 percent of the footprint with a single loading point and the pallet changer. Chiron quotes both per configuration, and a twin-spindle machine is not simply half the cost of two singles, but the running comparison usually favors it once labor and floor space are counted. The catch is flexibility: the DZ 15W's two spindles run the same program, so it wins on identical parts at volume and loses if you need two different jobs at once.
03
Compared to a single-spindle FZ 15S without automation, the DZ 15W produces approximately 3.5-4x more parts per shift. The twin spindle doubles output, and the workpiece changer adds another 10-15% by eliminating load/unload downtime. The combined effect is a compounding advantage.
04
The two-pallet workpiece changer provides limited buffer. For true lights-out production, you would need additional external automation such as a robot loading system. However, the DZ 15W runs with minimal operator intervention during attended shifts, and the pallet system provides buffer for brief operator absences.
05
The DZ 15W excels on small, identical 5-axis parts with cycle times between 2 and 20 minutes. Ideal examples include aluminum aerospace brackets, medical implants, automotive turbocharger components, and precision connectors. Parts must fit within 350 mm diameter and 150 kg weight per position.
Videos
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