ONA NX8
Key Specifications
X / Y / Z Travel
Table Size (L × W)
Max Workpiece Weight
Max Electrode Weight
Max Cutting Speed (Steel)
Best Surface Finish
Overview
The ONA NX8 is a high-power sinker EDM built for demanding production environments that require maximum material removal rates on large, deep cavities in hardened tool steels and difficult alloys. As the most powerful machine in ONA's NX series, the NX8 delivers peak generator currents that enable aggressive roughing cycles on large forging dies, heavy-duty press tooling, and industrial mold bases where cycle time reduction is a primary economic driver.
The NX8's generator architecture is designed for sustained high-current operation without thermal drift, maintaining consistent discharge conditions across multi-hour roughing programs. The generator steps down cleanly to controlled finishing pulses for intermediate and final skim passes, providing a complete roughing-to-finishing solution in a single machine. Peak removal rates on P20 tool steel with graphite electrodes exceed 1,000 mm³/min, making the NX8 competitive with mid-range milling for stock removal on cavity forms that are better addressed with EDM.
The machine's structural design emphasizes rigidity and mass to absorb the forces generated during high-current discharge cycles. The Meehanite cast iron base, combined with hardened and ground box-way guideways, provides the structural foundation needed for accurate cavity positioning even under heavy electrode loads. A high-capacity dielectric unit with dual-pump flushing supports the machine's peak power levels and maintains consistent chip evacuation.
ONA's ONA-CNC expert system provides comprehensive control over complex cavity sequences, multi-cavity indexing, and automatic retract programs. The NX8 is frequently configured with ONA's automatic electrode magazine for production environments where multiple electrode sizes are required across a shift, and the machine integrates with pallet automation systems for connected factory applications.
Full Specifications
| Parameter | Value |
|---|---|
| X / Y / Z Travel | 600 mm × 450 mm × 500 mm |
| Table Size (L × W) | 900 mm × 600 mm |
| Max Workpiece Weight | 1,000 kg |
| Max Electrode Weight | 80 kg |
| Max Cutting Speed (Steel) | 1,100 mm³/min |
| Best Surface Finish | Ra 0.2 µm |
| Generator Peak Current | 100 A |
| Electrode Materials | Graphite, copper, copper-tungsten |
| Dielectric | Hydrocarbon oil with dual-pump flushing |
| Positioning Accuracy | ±0.003 mm |
| Guideway Type | Hardened and ground box ways |
| Control | ONA-CNC expert system |
Strengths & Limitations
Strengths
- 100 A peak current and 1,100 mm³/min removal rate dramatically reduce roughing cycle times on large deep cavities
- Dual-pump dielectric flushing maintains chip evacuation at sustained high-power operation
- Massive cast iron structure and box-way guideways provide rigidity for accurate deep-cavity work
- Full roughing-to-finishing capability in one machine eliminates workpiece transfers
- Compatible with pallet automation and electrode magazine for connected production cell integration
Limitations
- Very high capital cost limits the NX8 to shops with consistent large-format sinker EDM workloads
- Large footprint and heavy base weight require reinforced flooring and overhead crane for installation
- High-power operation requires robust electrical service and dielectric fire suppression infrastructure
Best For
Frequently Asked Questions
01
The NX8 offers a larger work envelope (600×450×500 mm vs. the NX6's smaller travel), higher peak current (100 A vs. 64 A on the NX6), and greater workpiece capacity (1,000 kg vs. 500 kg), making it the choice for the largest and most demanding sinker EDM applications.
02
Fine-grain isostatic graphite delivers the highest removal rates on the NX8 at 100 A peak current, with rates exceeding 1,100 mm³/min on P20 steel. Copper is reserved for finishing passes where Ra below 0.3 µm is required.
03
Yes. The ONA-CNC expert system manages the transition from high-current roughing to controlled finishing pulses automatically, executing a complete roughing-to-finishing sequence without operator intervention or workpiece repositioning.
04
ONA offers electrode magazine changers for multi-electrode sequences, pallet change systems for workpiece automation, and integration packages for third-party robot loaders, enabling the NX8 to operate as part of a lights-out sinker EDM cell.
05
Yes. The NX8's mass and high-power operation typically require a reinforced concrete foundation with sufficient load-bearing capacity. ONA provides installation engineering specifications for site preparation prior to machine delivery.
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