Mazak VORTEX Horizontal Profiler
Image: mazak.com, Yamazaki Mazak
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
How much does the Mazak VORTEX Horizontal Profiler cost?
Estimated price range
Our best estimate for a 5-axis machining center in this class — not a quote from Yamazaki Mazak. Configuration moves it a long way.
Overview
The Mazak VORTEX Horizontal Profiler is a two-model series of 5-axis machines that cut long plate-type parts standing upright in front of a horizontal HSK-A63 spindle. The VORTEX HORIZONTAL PROFILER 160 and the VORTEX HORIZONTAL PROFILER 160 XP share one working envelope: 165 in (4,191 mm) of X, 59 in (1,499 mm) of Y, 22 in (559 mm) of Z and a 6,614 lb (3,000 kg) table load.
What a buyer chooses between is the spindle, the table width and the magazine. The VORTEX HORIZONTAL PROFILER 160 runs to 26,000 rpm with 45 kW (60 HP) continuous and 13.2 ft-lb (18 Nm) continuous, has a 157.48 in (4,000 mm) × 49.21 in (1,250 mm) table and carries 30 tools. The VORTEX HORIZONTAL PROFILER 160 XP runs to 30,000 rpm with 120 kW (161 HP) continuous and 31 ft-lb (42 Nm) continuous, has a 157.48 in (4,000 mm) × 62.99 in (1,600 mm) table and carries 60 tools. Continuous power on the XP is well over twice that of the 160, which is the difference between finishing passes and hogging pockets out of solid plate. A high torque spindle with 61 ft-lb of continuous torque is an option on the XP only.
The table is the unusual part. It lies flat for loading and setup, then tilts 90 degrees for machining, and Mazak gives its repeatability as within 13 μm in the X, Y and Z directions. Base, column and table form one box construction, and the headstock is held on both its left and right sides instead of hanging from one. The head itself swings ±110° on the A-axis.
Tools are small by design: Ø3 in (76 mm), 8 in (203 mm) long and 11 lb (5 kg) at most. Through-spindle coolant at 1.5 MPa (218 PSI) is standard, with 3.5 MPa (508 PSI) and 7.0 MPa (1015 PSI) systems as options, and nozzles on the top cover wash chips off the headstock. Both machines stand 181 in (4,597 mm) high, and the weight is 152,200 lb (69,037 kg) for the VORTEX HORIZONTAL PROFILER 160 and 154,321 lb (69,999 kg) for the VORTEX HORIZONTAL PROFILER 160 XP.
Full Specifications
| Parameter | Value |
|---|---|
| Models in Series | 2 models: VORTEX HORIZONTAL PROFILER 160, VORTEX HORIZONTAL PROFILER 160 XP |
| Max Table Load | 6,614 lb (3,000 kg) |
| Spindle Taper | HSK-A63 |
| Max Spindle Speed | 26,000 rpm to 30,000 rpm |
| Spindle Max Torque 30 Min Rating | 17.6 ft-lb (24 Nm) (30 min. rating) |
| Spindle Torque | 13.2 ft-lb (18 Nm) continuous to 31 ft-lb (42 Nm) continuous |
| Spindle Power Intermittent | 55 kW (74 HP) (30 min. rating) |
| Spindle Motor Power | 45 kW (60 HP) continuous to 120 kW (161 HP) continuous |
| Tool Capacity | 30 tools to 60 tools |
| Max Tool Diameter (full magazine) | Ø3 in (76 mm) |
| Max Tool Length | 8 in (203 mm) |
| Max Tool Weight | 11 lb (5 kg) |
| X-Axis Travel | 165 in (4,191 mm) |
| Y-Axis Travel | 59 in (1,499 mm) |
| Z-Axis Travel | 22 in (559 mm) |
| A Axis Range | ±110° |
| C Axis Range | ±200° / ±360° |
| Rapid Traverse X | 1,378 ipm (35 m/min) |
| Rapid Traverse Y | 1,181 ipm (30 m/min) |
| Rapid Traverse Z | 1,181 ipm (30 m/min) |
| Machine Height | 181 in (4,597 mm) |
| Machine Weight | 152,200 lb (69,037 kg) to 154,321 lb (69,999 kg) |
| Spindle Tool Shank | HSK-A63/80mz |
Specifications sourced from mazak.com — verified 2026-10-02
Strengths & Limitations
Strengths
- 165 in (4,191 mm) of X and 59 in (1,499 mm) of Y on both models, so the smaller spindle does not mean a smaller envelope
- The VORTEX HORIZONTAL PROFILER 160 XP delivers 120 kW (161 HP) continuous at up to 30,000 rpm
- Table loads flat and tilts 90 degrees for machining, with tilting repeatability within 13 μm in X, Y and Z
- Headstock supported on both sides by a thermally symmetrical spindle and column construction
- 1.5 MPa (218 PSI) through-spindle coolant and headstock cleaning coolant are standard
- The VORTEX HORIZONTAL PROFILER 160 XP carries 60 tools, double the 30 tools of the VORTEX HORIZONTAL PROFILER 160
Limitations
- Z travel is 22 in (559 mm), so the series is for plates and shallow structures, not deep parts
- Tools are limited to Ø3 in (76 mm), 8 in (203 mm) in length and 11 lb (5 kg)
- Continuous torque is 13.2 ft-lb (18 Nm) on the VORTEX HORIZONTAL PROFILER 160 and 31 ft-lb (42 Nm) on the VORTEX HORIZONTAL PROFILER 160 XP: spindles for light alloys, not for steel
- The high torque spindle is optional and offered only for the 160 XP; the 3.5 MPa (508 PSI) and 7.0 MPa (1015 PSI) coolant systems are also options
- At 152,200 lb (69,037 kg) and up, and 181 in (4,597 mm) high, the machine needs a dedicated foundation and bay
Best For
Frequently Asked Questions
01
Spindle, table width and tool count. The VORTEX HORIZONTAL PROFILER 160 has a 26,000 rpm spindle rated 45 kW (60 HP) continuous, a 49.21 in (1,250 mm) wide table and 30 tools. The VORTEX HORIZONTAL PROFILER 160 XP has a 30,000 rpm spindle rated 120 kW (161 HP) continuous, a 62.99 in (1,600 mm) wide table and 60 tools. Travels, the 6,614 lb (3,000 kg) table load and the rapids are identical.
02
Decide on metal removal. If the work is finishing and light profiling, the 45 kW (60 HP) continuous spindle of the VORTEX HORIZONTAL PROFILER 160 covers it with the same travels. If parts are cut from solid plate and most of the stock ends up as chips, the 120 kW (161 HP) continuous spindle and 60 tools of the VORTEX HORIZONTAL PROFILER 160 XP are the reason that model exists. Only the XP can take the optional high torque spindle.
03
For loading. Mazak describes the table as horizontal for workpiece setup and tilted 90 degrees for machining, which makes large workpieces easier to load and unload while the cutting is done by a horizontal spindle. Tilting table repeatability is stated as within 13 μm in the X, Y and Z directions.
04
The A-axis range is ±110°. For the C-axis Mazak's table gives two alternatives, ±200° and ±360°, without the series page saying which model or configuration has which, so confirm the C-axis range on the quotation if a part needs continuous rotation.
05
Rapid traverse is 1,378 ipm (35 m/min) on X and 1,181 ipm (30 m/min) on Y and Z, on both models. With 165 in (4,191 mm) of X to cover, the X rapid matters most for repositioning between features at opposite ends of a long part.
06
Through-spindle coolant at 1.5 MPa (218 PSI) is standard, and 3.5 MPa (508 PSI) or 7.0 MPa (1015 PSI) systems are optional. Headstock cleaning coolant from nozzles on the top cover is standard. The coolant tank is separate from the conveyor, has a coating that stops small chips adhering and a jet that keeps them from settling.