Industrial CNC Machine Directory

KAPP NILES KX 300 P

$500,000 - $850,000 Updated 2026-03-11
01

Key Specifications

Weight

9,500 kg (20,944 lb)

workpiece diameter max

300 mm (11.81 in)

module generating

0.5 - 8 mm

module profile

0.5 - 10 mm

max face width

320 mm (12.6 in)

max helix angle

45°

02

Overview

The KAPP NILES KX 300 P is a 6-axis CNC generating and profile grinding machine built for high-precision gear finishing up to 300 mm tip diameter. KAPP NILES has been grinding gears in Coburg, Germany since the 1950s, and the KX 300 P represents decades of refinement in their medium-size gear grinding platform. It's a machine you'll find in aerospace, automotive, and precision industrial gear shops worldwide.

The KX 300 P handles modules from 0.5 to 8 mm in generating mode and 0.5 to 10 mm in profile mode, with a maximum face width of 320 mm and helix angles up to 45 degrees. That module range covers everything from fine-pitch instrument gears to heavy-duty industrial pinions. The tool spindle features counterbearing support on both ends, and auxiliary spindles allow the use of grinding wheels as small as 25 mm diameter — critical for grinding gears in tight spaces or with interference-prone geometries.

At 9,500 kg, the KX 300 P has serious mass behind it, which translates to vibration damping and thermal stability during long grinding cycles. The Siemens Sinumerik 840D control runs KAPP NILES' proprietary grinding software, which handles everything from standard involute profiles to complex modifications including tip relief, root relief, crowning, and bias corrections. The software also integrates with KAPP NILES' in-process measurement systems for closed-loop quality control.

The machine competes with the Liebherr LCS 300 (now LCS 380), Reishauer RZ 260, and Gleason Genesis 200GX. Where the Genesis wins on raw cycle time with its dual-spindle design, the KX 300 P wins on versatility: generating and profile grinding, dressable and non-dressable tools, manual or automated loading, and the ability to grind with wheels down to 25 mm diameter. For job shops and aerospace gear producers that value flexibility over pure throughput, it's the right choice.

03

Full Specifications

Parameter Value
Workpiece Diameter Max 300 mm (11.81 in)
Module Generating 0.5 - 8 mm
Module Profile 0.5 - 10 mm
Max Face Width 320 mm (12.6 in)
Max Helix Angle 45°
Min Grinding Wheel Diameter 25 mm (0.98 in)
Tool Spindle With counterbearing, dressable and non-dressable tools
Axes 6 CNC axes
Grinding Methods Generating (continuous) and profile (single-index)
CNC Control Siemens Sinumerik 840D
Loading Manual or automated
In Process Measurement Available (closed-loop capable)
Machine Weight 9,500 kg (20,944 lb)
Quality Achievable DIN 3-5 (AGMA 12-14)
04

Strengths & Limitations

Strengths

  • Module range of 0.5-10 mm covers everything from fine-pitch instrument gears to heavy industrial pinions on one machine
  • Auxiliary spindles support grinding wheels down to 25 mm diameter for interference-prone gear geometries
  • 9,500 kg machine weight provides excellent vibration damping and thermal stability for precision grinding
  • Both generating and profile grinding modes on the same machine — switch methods without moving parts
  • 6-axis CNC with KAPP NILES proprietary software handles complex profile modifications and bias corrections
  • 45-degree maximum helix angle accommodates steep-helix gears common in aerospace and automotive

Limitations

  • 300 mm maximum diameter is smaller than the Liebherr LCS 380, limiting the machine to small-to-medium gears
  • KAPP NILES service presence is strongest in Europe — North American and Asian shops may face longer response times
  • Capital cost above $500K is steep for shops that only grind gears occasionally
  • Single-spindle design means load/unload happens in series with grinding, unlike Gleason's parallel two-spindle approach
  • Learning curve on KAPP NILES' proprietary grinding software is non-trivial for operators coming from other platforms
05

Best For

Aerospace gear producers grinding precision spur and helical gears to AGMA 13+ quality levels Job shops grinding diverse gear types from fine-pitch to module 10 on a single flexible platform Automotive Tier 1 suppliers producing transmission and differential gears up to 300 mm diameter Robotics and servo drive manufacturers grinding precision reducers and harmonic drive components Gear repair and overhaul shops that need to match arbitrary profiles and modifications
06

Frequently Asked Questions

01 What makes the KX 300 P different from other gear grinders?

The KX 300 P's standout feature is its ability to use grinding wheels as small as 25 mm diameter through auxiliary spindles. This lets it grind gears with tight clearance requirements that would cause interference on machines limited to larger wheel diameters. Combined with both generating and profile grinding modes, it's one of the most versatile gear grinders in its size class.

02 Can the KX 300 P be automated?

Yes. The KX 300 P supports both manual loading and automated loading systems. KAPP NILES offers integrated automation solutions, and the machine's Siemens 840D control supports standard automation interfaces for third-party robot loading.

03 What gear quality does the KX 300 P achieve?

The machine routinely achieves DIN 3-5 quality (AGMA 12-14) in production conditions. With careful setup and CBN tooling, DIN 2-3 quality is achievable for aerospace and precision applications. In-process measurement enables closed-loop control for consistent quality across production runs.

04 How does the KX 300 P compare to the Gleason Genesis 200GX?

The Genesis 200GX is a dedicated generating grinder optimized for high-volume automotive production with its dual-spindle design. The KX 300 P is more versatile — it does both generating and profile grinding, handles a wider module range, and can use very small grinding wheels. Choose the Genesis for pure throughput, the KX 300 P for flexibility.

07

Videos

KAPP NILES User Interface (EN)

KAPP NILES User Interface (EN)

KAPP NILES

Ingranaggi Gandini presenta la novità: Kapp Niles KX 300 P

Ingranaggi Gandini presenta la novità: Kapp Niles KX 300 P

Gandini ingranaggi

Kapp KX 300P by emuk.de @emukgmbhwerkzeugmaschinen #JungKarlheinz #emuk #kapp#sale #grinding

Kapp KX 300P by emuk.de @emukgmbhwerkzeugmaschinen #JungKarlheinz #emuk #kapp#sale #grinding

EMUK GmbH Werkzeugmaschinen

KX 500 FLEX - 3D-Animation ZR (CN)

KX 500 FLEX - 3D-Animation ZR (CN)

KAPP NILES

KAPP NILES Tool Management

KAPP NILES Tool Management

KAPP NILES

08

Community Discussions

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Reddit

this machine been kicking ass since the 70's w/hardly any pm ...What’s your preferred tool or Insert brand? : r/MachinistsBest and worst CNC machines and brands you've ever used ...CNC Programming Software. : r/Machinists - RedditNothing but 304 this week... pray for my endmills - RedditCAPTO alternatives? : r/Machinists - RedditTRAK Machine Tools : r/Machinists - Reddit

Comparison and buying advice — this machine been kicking ass since the 70's w/hardly any pm ...What’s your preferred tool or Insert brand? : r/MachinistsBest and worst CNC machines and brands you've ever used ...CNC Programming Software. : r/Machinists - RedditNothing but 304 this week... pray for m

Reddit

What’s your preferred tool or Insert brand? : r/Machinists

Community discussion — What’s your preferred tool or Insert brand? :

Reddit

Best and worst CNC machines and brands you've ever used ...

Owner experience and review — Best and worst CNC machines and brands you've ever used ...

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CNC Programming Software. : r/Machinists - Reddit

Comparison and buying advice — CNC Programming Software. : r/Machinists - Reddit

Links to community discussions. Summaries are editorial — visit the original thread for full context.

09

Comparisons

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