KAPP NILES KX 300 P
Key Specifications
Weight
workpiece diameter max
module generating
module profile
max face width
max helix angle
Overview
The KAPP NILES KX 300 P is a 6-axis CNC generating and profile grinding machine built for high-precision gear finishing up to 300 mm tip diameter. KAPP NILES has been grinding gears in Coburg, Germany since the 1950s, and the KX 300 P represents decades of refinement in their medium-size gear grinding platform. It's a machine you'll find in aerospace, automotive, and precision industrial gear shops worldwide.
The KX 300 P handles modules from 0.5 to 8 mm in generating mode and 0.5 to 10 mm in profile mode, with a maximum face width of 320 mm and helix angles up to 45 degrees. That module range covers everything from fine-pitch instrument gears to heavy-duty industrial pinions. The tool spindle features counterbearing support on both ends, and auxiliary spindles allow the use of grinding wheels as small as 25 mm diameter — critical for grinding gears in tight spaces or with interference-prone geometries.
At 9,500 kg, the KX 300 P has serious mass behind it, which translates to vibration damping and thermal stability during long grinding cycles. The Siemens Sinumerik 840D control runs KAPP NILES' proprietary grinding software, which handles everything from standard involute profiles to complex modifications including tip relief, root relief, crowning, and bias corrections. The software also integrates with KAPP NILES' in-process measurement systems for closed-loop quality control.
The machine competes with the Liebherr LCS 300 (now LCS 380), Reishauer RZ 260, and Gleason Genesis 200GX. Where the Genesis wins on raw cycle time with its dual-spindle design, the KX 300 P wins on versatility: generating and profile grinding, dressable and non-dressable tools, manual or automated loading, and the ability to grind with wheels down to 25 mm diameter. For job shops and aerospace gear producers that value flexibility over pure throughput, it's the right choice.
Full Specifications
| Parameter | Value |
|---|---|
| Workpiece Diameter Max | 300 mm (11.81 in) |
| Module Generating | 0.5 - 8 mm |
| Module Profile | 0.5 - 10 mm |
| Max Face Width | 320 mm (12.6 in) |
| Max Helix Angle | 45° |
| Min Grinding Wheel Diameter | 25 mm (0.98 in) |
| Tool Spindle | With counterbearing, dressable and non-dressable tools |
| Axes | 6 CNC axes |
| Grinding Methods | Generating (continuous) and profile (single-index) |
| CNC Control | Siemens Sinumerik 840D |
| Loading | Manual or automated |
| In Process Measurement | Available (closed-loop capable) |
| Machine Weight | 9,500 kg (20,944 lb) |
| Quality Achievable | DIN 3-5 (AGMA 12-14) |
Strengths & Limitations
Strengths
- Module range of 0.5-10 mm covers everything from fine-pitch instrument gears to heavy industrial pinions on one machine
- Auxiliary spindles support grinding wheels down to 25 mm diameter for interference-prone gear geometries
- 9,500 kg machine weight provides excellent vibration damping and thermal stability for precision grinding
- Both generating and profile grinding modes on the same machine — switch methods without moving parts
- 6-axis CNC with KAPP NILES proprietary software handles complex profile modifications and bias corrections
- 45-degree maximum helix angle accommodates steep-helix gears common in aerospace and automotive
Limitations
- 300 mm maximum diameter is smaller than the Liebherr LCS 380, limiting the machine to small-to-medium gears
- KAPP NILES service presence is strongest in Europe — North American and Asian shops may face longer response times
- Capital cost above $500K is steep for shops that only grind gears occasionally
- Single-spindle design means load/unload happens in series with grinding, unlike Gleason's parallel two-spindle approach
- Learning curve on KAPP NILES' proprietary grinding software is non-trivial for operators coming from other platforms
Best For
Frequently Asked Questions
01
The KX 300 P's standout feature is its ability to use grinding wheels as small as 25 mm diameter through auxiliary spindles. This lets it grind gears with tight clearance requirements that would cause interference on machines limited to larger wheel diameters. Combined with both generating and profile grinding modes, it's one of the most versatile gear grinders in its size class.
02
Yes. The KX 300 P supports both manual loading and automated loading systems. KAPP NILES offers integrated automation solutions, and the machine's Siemens 840D control supports standard automation interfaces for third-party robot loading.
03
The machine routinely achieves DIN 3-5 quality (AGMA 12-14) in production conditions. With careful setup and CBN tooling, DIN 2-3 quality is achievable for aerospace and precision applications. In-process measurement enables closed-loop control for consistent quality across production runs.
04
The Genesis 200GX is a dedicated generating grinder optimized for high-volume automotive production with its dual-spindle design. The KX 300 P is more versatile — it does both generating and profile grinding, handles a wider module range, and can use very small grinding wheels. Choose the Genesis for pure throughput, the KX 300 P for flexibility.
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