Liebherr LCS 380
Key Specifications
workpiece diameter max
module generating
module profile
axial travel
shift travel
grinding spindle speed
Overview
The Liebherr LCS 380 is a CNC generating and profile grinding machine that occupies a productive middle ground in the gear grinding market. With a 380 mm maximum workpiece diameter, it covers the automotive transmission range while also reaching into the medium-sized industrial gears used in power tools, robotics reducers, and general industrial gearboxes. The dual capability — both generating (continuous) and profile (single-index) grinding on the same machine — is Liebherr's key competitive advantage over single-method machines.
The grinding spindle runs up to 12,000 RPM, which is faster than many competitors in this size class and allows the use of smaller-diameter grinding wheels and worms for tight spaces. Tool diameter options span 170 to 320 mm, and the 230 mm tool length handles most face widths in the 380 mm workpiece range. Axial travel options of 600 mm or 1,000 mm (extended) let shops choose based on whether they're grinding short automotive gears or longer industrial shaft gears.
Liebherr's grinding head design uses active tool clamping on both ends of the spindle, which provides the rigidity needed for aggressive stock removal rates without sacrificing surface quality. The machine accepts both dressable conventional and plated CBN grinding tools, so shops can optimize for flexibility (dressable) or cycle time (CBN) depending on volume requirements. Shift travel of 320 mm provides ample room for multi-start threaded wheels in generating mode.
The LCS 380 competes directly with the KAPP NILES KX 300 P (which tops out at 300 mm diameter), the Reishauer RZ 260/360, and the Gleason Genesis 200GX/260GX. At 380 mm, the Liebherr covers a slightly larger envelope than most of these competitors. Liebherr's global service network and the machine's flexibility to switch between generating and profile grinding modes make it a strong choice for gear shops that need one machine to cover a wide range of work.
Full Specifications
| Parameter | Value |
|---|---|
| Workpiece Diameter Max | 380 mm (14.96 in) |
| Module Generating | Up to 8 mm |
| Module Profile | Up to 14 mm |
| Axial Travel | 600 mm (23.6 in) / 1,000 mm (39.4 in) extended |
| Shift Travel | 320 mm (12.6 in) |
| Grinding Spindle Speed | 12,000 RPM |
| Tool Diameter | 320 mm / 170 mm (12.6 / 6.7 in) |
| Tool Length | 230 mm (9.06 in) |
| Grinding Methods | Generating (continuous) and profile (single-index) |
| Tool Types | Dressable conventional and plated CBN |
| Tool Clamping | Active clamping on both ends |
| Quality Achievable | DIN 3-5 (AGMA 12-14) |
| CNC Control | Siemens Sinumerik 840D sl |
| Automation Options | Ring loader, pick-up, or gantry automation |
Specifications sourced from liebherr.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Dual generating and profile grinding capability on a single machine eliminates the need for two separate grinders
- 12,000 RPM grinding spindle is faster than most competitors in this size class, enabling smaller wheel diameters for tight spaces
- 380 mm workpiece diameter covers automotive gears and reaches into medium industrial gear territory
- Both dressable and plated CBN tools supported — optimize for flexibility or cycle time as needed
- Active tool clamping on both spindle ends ensures rigidity for aggressive stock removal
- Liebherr's global service network provides strong support in Europe, North America, and Asia
Limitations
- 380 mm diameter limit excludes larger industrial gears — the LCS 500 or LCS 600 are needed for bigger work
- Capital cost starting above $600K makes it a significant investment for smaller gear shops
- Machine requires operators trained in both generating and profile grinding techniques to fully leverage dual capability
- Dressing requirements in generating mode add cycle time compared to plated CBN, but CBN tools have high upfront cost
- Liebherr's software ecosystem has a steeper learning curve than some competitors
Best For
Frequently Asked Questions
01
Generating grinding is faster for high-volume production of standard involute gears. Profile grinding is more flexible and can handle special tooth forms, tip modifications, and internal gears. Having both in one machine means you can optimize for speed on production runs and switch to profile mode for specials — without moving parts to a different machine.
02
The LCS 380 offers a larger 380 mm workpiece diameter versus 300 mm on the KX 300 P. Both machines offer generating and profile grinding. The KAPP NILES has a slightly lower entry price and is lighter, while the Liebherr offers more workpiece capacity and Liebherr's broader service network.
03
Yes. The LCS 380 supports both dressable conventional grinding wheels and plated CBN tools. CBN tools don't need dressing and last much longer, which reduces cycle times on high-volume runs. The tradeoff is higher initial tool cost and less flexibility for profile modifications.
04
The LCS 380 runs on the Siemens Sinumerik 840D sl control platform with Liebherr's proprietary gear grinding software overlay. The Siemens platform is industry-standard, and Liebherr's software handles gear-specific calculations including profile modifications, crowning, and quality reporting.
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