INDEX ABC 65
Key Specifications
Max Bar Diameter
Number of Spindles
Spindle Speed (Each)
Main Spindle Power (each)
Driven Tool Speed
Bar Stock Types
Overview
The INDEX ABC 65 is a CNC multi-spindle automatic lathe with 65mm bar capacity, representing the upper tier of INDEX's bar-work automatic family. The ABC series was developed to deliver multi-spindle productivity economics on larger-diameter components that fall outside the practical range of the MS series, addressing the needs of hydraulics, fluid power, and heavy automotive manufacturers who require million-piece annual volumes in the 40–65mm diameter bracket.
The ABC 65's mechanical design centers on a robust drum-type spindle carrier with precision-indexed positions, each equipped with an independently driven servo spindle. Bar stock advances through the guide bushing at each position, and the cross-slide and turret units at every station execute their programmed operations simultaneously. This concurrent architecture compresses what would be sequential multi-operation cycle times on a single-spindle lathe into a single parallel work cycle, enabling output rates that define the economics of high-volume turning.
INDEX integrates driven tool capability at multiple positions on the ABC 65, enabling cross-milling, radial drilling, and thread milling in the same machine cycle as the main turning operations. This is critical for components like valve bodies, hydraulic cylinders, and automotive pump housings that require both OD turning features and radial cross-features. The CNC control architecture coordinates all axes and driven tools through the INDEX C200-4D control platform, with full simulation capability via INDEX Virtual Machine software.
For manufacturers producing large-diameter rotational components in the millions annually, the ABC 65 represents a fundamental step-change in productivity compared to a bank of conventional CNC lathes. The capital investment — substantial as it is — is typically recovered within 18–36 months at high production volumes, after which the cost-per-part advantage compounds over the machine's working life.
Full Specifications
| Parameter | Value |
|---|---|
| Max Bar Diameter | 65 mm |
| Number Of Spindles | 6 |
| Spindle Speed (Each) | 50 – 4,000 RPM (independent) |
| Main Spindle Power (Each) | Up to 15 kW |
| Driven Tool Speed | 5,000 RPM |
| Bar Stock Types | Round, hex to 65mm |
| Cross Slide Axes | X + Z per station |
| Control | INDEX C200-4D |
| Machine Weight | Approx. 20,000 kg |
| Footprint (W X D) | 5,000 x 3,200 mm |
| Coolant System | High-pressure optional, up to 60 bar |
| Spindle Clearance | 65 mm |
| Spindle Speed Max | 6,000 rpm |
| Spindle Power | 27 kW |
| Spindle Torque Max | 145 Nm |
| Tool Capacity | 19 tool mountings plus 5 back-boring stations |
| Cnc Control | Siemens S840D sl or FANUC 31i-B |
Specifications sourced from index-group.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 65mm bar capacity covers the broad range of hydraulic and fluid power component diameters
- 6-spindle concurrent architecture delivers output rates that single-spindle lathes cannot approach
- Independent servo spindles per position optimize cutting speed for each individual operation
- Driven tool capability enables complete machining of cross-features without secondary operations
- INDEX C200-4D control with Virtual Machine simulation minimizes collision risk in dense tooling environments
Limitations
- Capital investment of $1.2–1.8M requires very high annual volumes and dedicated production commitment
- Machine footprint of 5m x 3.2m plus bar feeder demands significant dedicated floor space allocation
- Tooling changeover complexity requires specialist multi-spindle technicians and careful advance preparation
Best For
Frequently Asked Questions
01
The MS 60-8 is an 8-spindle platform with 60mm capacity in the MS family, while the ABC 65 is a 6-spindle platform focused on larger-diameter, higher-power cutting in the 65mm range. The MS 60-8 prioritizes spindle count for maximum parts-per-hour on moderately complex parts; the ABC 65 emphasizes per-spindle cutting power for heavier material removal on larger components.
02
The ABC 65 is designed for carbon steels, alloy steels, stainless steels, brass, and aluminum in the 40–65mm range. It can machine harder alloy steels (up to 40 HRC pre-hardened) with appropriate tooling. Titanium and Inconel can be machined but require conservative parameters given the multi-spindle cycle time commitment.
03
Full changeover on the ABC 65 — including tooling, bar guide, collets, and program loading — typically requires 8–16 hours with an experienced team. Shops that run dedicated part families with minimal changeovers maximize the machine's productivity advantage. High-mix environments should carefully evaluate whether the ABC 65's economics align with their production model.
04
Yes. The ABC 65 interfaces with industrial bar feeders from major suppliers for continuous unattended production. Automatic bar remnant ejection and bar loading systems enable extended unmanned operation. This is standard practice in high-volume automotive and hydraulics production environments.
05
INDEX machines are supported globally through INDEX Group's subsidiary network. In North America, INDEX Corporation (headquartered in Shelton, CT) provides applications engineering, service, and parts. European service is available through INDEX's German headquarters and regional offices. Response time commitments are available through service level agreements.
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