GF Machining AgieCharmilles FORM X 400
Key Specifications
X/Y/Z Travel
Surface Finish Ra
Dielectric Capacity
Table-to-Chuck Distance
Thermal Management
Control System
Overview
The GF Machining Solutions AgieCharmilles FORM X 400 is a premium sinker EDM designed for the most demanding precision mold and die applications. As the smaller platform in the FORM X series, the FORM X 400 delivers the highest level of accuracy and surface quality GF offers in a compact work envelope, targeting shops that produce optical molds, medical device tooling, connector molds, and other applications where surface finish and dimensional repeatability are non-negotiable.
The FORM X 400 provides X/Y/Z travels of 400 x 300 x 350 mm with a maximum workpiece size of 820 x 582 x 250 mm and an 800 kg workpiece weight capacity. Despite its compact footprint, the machine integrates the full FORM X precision package: dielectric oil temperature stabilization to within ±0.5°C, the highest-resolution Intelligent Power Generator (IPG) configuration, and full ITM active thermal compensation. This combination enables surface finishes as fine as Ra 0.08 micron, approaching optical-quality surfaces directly from the EDM without manual polishing.
The AC FORM CNC control includes a comprehensive technology database with optimized parameters for thousands of electrode-workpiece material combinations. The FORM X 400 supports Automatic Electrode Changer (AEC) integration for fully automated multi-electrode sequences. The 490-liter dielectric system maintains bath stability, and the 3,830 kg machine weight provides structural rigidity essential for micron-level accuracy.
The FORM X 400 is particularly suited to medical device tooling rooms, connector mold shops, and optical component manufacturers where floor space is at a premium but finish quality cannot be compromised.
Full Specifications
| Parameter | Value |
|---|---|
| X/Y/Z Travel | 400 x 300 x 350 mm (15.7 x 11.8 x 13.8 in) |
| Surface Finish Ra | 0.08 µm (2 µin) |
| Dielectric Capacity | 490 L (129 gal) |
| Table-To-Chuck Distance | 170 - 520 mm (6.7 - 20.5 in) |
| Thermal Management | Precision dielectric temperature control (±0.5°C) + full ITM active compensation |
| Control System | AC FORM CNC with technology database |
| Power Supply | IPG (Intelligent Power Generator, high-resolution configuration) |
| Auto Electrode Changer | Compatible (AEC option) |
| Machine Weight | 3,830 kg (8,444 lb) |
| Machine Dimensions | 1790 x 2860 x 3110 mm70.5 x 112.6 x 122.1 in |
| Machine Weight Without Dielectric | 3,830 kg (8,444 lbs) |
| Travel X Y Z | 600 x 400 x 500 mm23.6 x 15.7 x 19.7 in |
| Min Max Distance Between Table And Chuck | 200-700 mm7.87/27.56 in |
| Best Surface Finish Ra | 0.08 μm² μin |
| Capacity | 900 l237.75 gal |
| Max Workpiece Dimensions | 1200 x 800 x 350 mm47.24 x 31.50 x 13.78 in |
| Max Workpiece Weight | 2,000 kg (4,409.24 lbs) |
| Max Electrode Weight | 50 kg (110.23 lbs) |
| Weight Total Without Dielectric | 5,504 kg (12,134 lbs) |
Specifications compiled from manufacturer literature and industry references. Not independently verified against a published spec sheet — confirm with the manufacturer or an authorised dealer before making a purchasing decision.
Strengths & Limitations
Strengths
- Ra 0.08 µm surface finish delivers near-optical-quality surfaces, minimizing hand polishing
- Precision dielectric temperature control (±0.5°C) with full ITM provides unmatched thermal stability
- Compact footprint fits precision tooling rooms without sacrificing FORM X technology
- AC FORM CNC with technology database enables fast setup across material combinations
- AEC compatibility enables fully automated multi-electrode die-sinking for unattended production
- 800 kg workpiece capacity handles a wide range of injection mold inserts in the compact class
Limitations
- 400 x 300 mm X/Y travel limits the machine to small-to-medium cavities
- At $200K-$350K, commands a significant premium over FORM P and FORM E machines
- Precision temperature control adds infrastructure and maintenance requirements
- 50 kg electrode weight limit may restrict roughing electrode size
Best For
Frequently Asked Questions
01
The FORM X 400 has larger 400x300x350mm travel versus 350x250x300mm. It adds precision dielectric temperature control (±0.5°C), highest-resolution IPG, and enhanced thermal compensation beyond ITM.
02
Applications demanding Ra 0.08 µm finishes or tightest dimensional repeatability: optics molds, medical implant inserts, connector molds, luxury consumer product molds.
03
Yes. With AEC installed, the FORM X 400 executes fully automated multi-electrode sequences with precision thermal management maintaining accuracy.
04
Dielectric oil (hydrocarbon EDM fluid) with a 490-liter tank, temperature controlled to within ±0.5°C.
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