GF Machining AgieCharmilles CUT P 800 Pro

$350,000 - $500,000 Updated 2026-03-19

Key Specifications

X / Y / Z Travel

800 x 550 x 510 mm (31.5 x 21.7 x 20.1 in)

U / V Travel

800 x 550 mm (31.5 x 21.7 in)

Max Workpiece Dimensions

1300 x 950 x 510 mm (51.2 x 37.4 x 20.1 in)

Max Workpiece Weight

3,000 kg (6,614 lb)

Wire Diameter Range

0.15 - 0.33 mm

Min Surface Finish Ra

0.1 µm

Overview

The GF Machining Solutions AgieCharmilles CUT P 800 Pro is the large-frame production wire EDM in GF's CUT P Pro series, engineered for heavy die plates, large mold frames, and industrial components that demand both substantial workpiece capacity and precision surface finishes. With X/Y/Z travels of 800 x 550 x 510 mm and a 3,000 kg workpiece capacity, the CUT P 800 Pro occupies the critical space between mid-range machines and the massive CUT P 1250 Pro.

The 800 x 550 mm X/Y travel and 1300 x 950 mm maximum workpiece dimensions enable the CUT P 800 Pro to handle full-size progressive die plates, large injection mold cavity retainer plates, and industrial extrusion die assemblies in a single setup. The 3,000 kg workpiece weight capacity eliminates the need to section heavy die plates, preserving single-setup accuracy across all features.

The latest-generation IPG generator achieves surface finishes down to Ra 0.1 µm on this larger platform, with up to 30% daily energy reduction compared to prior-generation machines. The 510 mm Z-travel handles thick die plates and tall components that shorter-Z machines cannot accommodate. Wire diameter support is 0.15 to 0.33 mm, and the 25 kg standard wire spool ensures extended unattended run times for heavy production cutting.

Taper cutting capability reaches ±30° over the full 510 mm Z-height, with optional ±45° for aggressive clearance angles. The SMART consumables system monitors all consumable states for predictive maintenance, and the advanced HMI provides the same operator experience as smaller CUT P Pro models. The CUT P 800 Pro serves large die and mold shops, automotive tooling manufacturers, and industrial component producers.

Full Specifications

Parameter	Value
X / Y / Z Travel	800 x 550 x 510 mm (31.5 x 21.7 x 20.1 in)
U / V Travel	800 x 550 mm (31.5 x 21.7 in)
Max Workpiece Dimensions	1300 x 950 x 510 mm (51.2 x 37.4 x 20.1 in)
Max Workpiece Weight	3,000 kg (6,614 lb)
Wire Diameter Range	0.15 - 0.33 mm
Min Surface Finish Ra	0.1 µm
Max Taper Angle	±30° / 510 mm (±45° optional)
Max Wire Spool Weight	25 kg
Control System	Advanced HMI with SMART consumables
Generator	Intelligent Power Generator (IPG) — latest generation
Dielectric	Deionized water
Travel X Y Z	1250 x 850 x 100-800 mm49.2 x 33.5 x 3.9-27.56 in
Min Surface Roughness Ra	0.2 μm
Max Taper Angle Height	30°/800 mm30°/31.5 in
Max Workpiece Dimensions	1300 x 950 x 510 mm51.18 x 21.65 x 20.07 in
Max Workpiece Weight	6000 kg13228 lbs
Travel U V	1250 x 850 mm49.2 x 33.5 in
Wire Diameters	0.15-0.33 mm0.006-0.013
Max Wire Spool Weight	25-45 kg55-100 lbs

Specifications sourced from gfms.com — verified 2026-03-28

Strengths & Limitations

Strengths

3,000 kg workpiece capacity handles heavy die plates and large mold frames in single-setup cutting
800 x 550 mm travel with 510 mm Z-height accommodates full-size progressive die plates
Latest IPG generator delivers 30% energy savings on extended heavy-cutting production runs
25 kg standard wire spool enables long unattended cutting sessions on thick sections
SMART consumables system minimizes unplanned downtime through predictive maintenance
Optional ±45° taper over 510 mm height handles the most aggressive clearance geometries

Limitations

Substantial floor space requirement and reinforced foundation needed for 3,000 kg workpieces
Higher investment than mid-range machines — shops with smaller work may not need this capacity
Ra 0.1 µm finish is excellent but slightly coarser than compact CUT 2000/3000 series models
Overhead crane required for loading heavy workpieces adds infrastructure cost

Best For

Large progressive die builders cutting full die plate assemblies in single setups Automotive body stamping die shops with heavy blanking and trim die plates Large injection mold manufacturers processing cavity retainer plates and mold frames Extrusion die manufacturers cutting large aluminum and copper extrusion die matrices Industrial component producers cutting heavy hardened steel and carbide workpieces

Frequently Asked Questions

01 What facility requirements does the CUT P 800 Pro need?

The CUT P 800 Pro requires a reinforced concrete floor slab to support the machine weight plus 3,000 kg workpieces, overhead crane capacity of at least 3-4 tonnes for workpiece loading, three-phase industrial electrical supply, and deionized water system plumbing. GF provides detailed site preparation specifications for each installation.

02 How does the CUT P 800 Pro compare to the CUT P 1250 Pro?

The CUT P 1250 Pro offers substantially larger travel (1250 x 850 mm vs 800 x 550 mm), higher workpiece capacity (6,000 kg vs 3,000 kg), and taller Z-travel (up to 800 mm vs 510 mm). The CUT P 800 Pro is the right choice when your largest parts fit within its envelope — it costs less and requires less infrastructure than the 1250.

03 Can the CUT P 800 Pro run unattended with heavy workpieces?

Yes. The AWT system, SMART consumables monitoring, and stable IPG cutting conditions enable confident unattended operation. The 25 kg standard wire spool provides extended run time. The heavy workpiece does not affect the machine's ability to operate unattended — the cutting process is the same regardless of workpiece weight.

04 What is the advantage of single-setup cutting on large die plates?

Single-setup cutting eliminates the positioning errors, datum transfer inaccuracies, and weld-line issues that arise when a die plate must be sectioned and cut on multiple setups. All features reference a single coordinate system, achieving the tightest possible alignment between die openings, guidance features, and trim edges.