Mitsubishi Electric FA20S
Key Specifications
X Travel
Y Travel
Z Travel
Table Size
Accuracy
x axis travel
Overview
The Mitsubishi Electric FA20S is a precision wire EDM machine from Mitsubishi Electric's FA series, designed for accurate wire cutting of complex 2D and 4-axis taper profiles in tool steels, carbide, ceramics, and conductive materials. Mitsubishi Electric is one of three manufacturers — alongside Sodick and GF Machining Solutions (Charmilles) — that define the premium wire EDM market globally, and the FA20S represents their mid-range offering with a 600 x 400 mm (23.6 x 15.7 in) U/V axis travel for taper cutting applications.
The FA20S uses Mitsubishi's DIGITAL AE-circuit pulse generator for precision wire erosion control, achieving cut surface finishes down to Ra 0.1 µm (4 µin) in skim-cut mode. Wire diameter capability ranges from 0.10 mm to 0.30 mm, covering the standard production wire sizes and enabling fine-feature cutting with 0.10 mm wire for small-radius corners and narrow slots. Maximum taper angle is ±15° (standard; ±30° optional) for the U/V axis, which handles the angled features common in progressive die and extrusion tooling.
The machine's submerged cutting capability — with the workpiece and wire fully submerged in deionized water — reduces thermal effects on the workpiece and improves surface quality on precision parts. Automatic wire threading (AWT) restarts cutting automatically after wire breaks, reducing unattended downtime during long programs. The D-CUBES control (Mitsubishi's proprietary CNC for wire EDM) manages cutting conditions, taper programming, and compensation through an intuitive interface.
At $180,000-$280,000 new, the FA20S competes with the Sodick AQ55L and GF Machining Solutions Cut 300 Sp in the mid-range precision wire EDM segment. Mitsubishi Electric's competitive pricing and broad service network make the FA20S particularly attractive in North America, where their wire EDM presence is strong relative to Sodick and GF.
Full Specifications
| Parameter | Value |
|---|---|
| X Axis Travel | 400 mm (15.7 in) |
| Y Axis Travel | 300 mm (11.8 in) |
| Z Axis Travel | 220 mm (8.7 in) |
| U Axis Travel | ±80 mm (±3.1 in) |
| V Axis Travel | ±80 mm (±3.1 in) |
| Max Taper Angle | ±15° (±30° optional) |
| Max Workpiece Weight | 600 kg (1,323 lb) |
| Wire Diameter Range | 0.10 - 0.30 mm |
| Best Surface Finish | Ra 0.1 µm (4 µin) |
| Positioning Accuracy | ±0.002 mm (±0.00008 in) |
| Pulse Generator | DIGITAL AE-circuit |
| CNC Control | D-CUBES (Mitsubishi proprietary) |
| Machine Weight | ~2,800 kg (6,173 lb) |
| Manufacturer | Mitsubishi |
| Model | FA20S |
| X-Axis Travel | 19.7″ / 500 mm |
| Y-Axis Travel | 13.8″ / 350 mm |
| Z-Axis Travel | 11.8″ / 300 mm |
| Table Size | 780 x 630 mm |
| Table Load Max | 3,300 lbs |
| Tank Capacity | 187 gallons |
| Coolant Capacity | 187 gallons |
| Electrical | 200-230 V – Phase 3 |
| Cnc Control | Mitsubishi M750 / M700 |
Specifications sourced from machinio.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Ra 0.1 µm surface finish in skim-cut mode reduces or eliminates hand polishing requirements on precision wire-cut profiles
- 0.10 mm minimum wire diameter enables fine-feature cutting with tight corner radii and narrow slots
- Submerged cutting reduces thermal workpiece distortion and improves surface quality on tall workpieces
- Automatic wire threading (AWT) maintains unattended production through wire breaks without operator intervention
- Mitsubishi Electric's service network in North America is stronger than Sodick and GF for wire EDM support
- Competitive pricing at $180K-$280K versus Sodick and GF equivalents
Limitations
- ±15° standard taper angle (±30° optional at added cost) — shops requiring steep tapers must confirm the option at order
- 220 mm Z-axis limits tall workpiece cutting compared to machines with 300 mm+ Z capacity
- D-CUBES control is Mitsubishi-proprietary — operators from GF or Sodick wire EDMs have a learning curve
- 600 kg workpiece weight is adequate for mid-size dies but constrains large progressive die work
- Deionized water system maintenance (resin regeneration, filter changes) adds to operating cost
Best For
Frequently Asked Questions
01
The FA20S supports wire diameters from 0.10 mm to 0.30 mm. Standard production work typically uses 0.20 mm or 0.25 mm wire. Fine-feature work with tight corner radii (under 0.15 mm) requires 0.10 mm wire, which cuts more slowly but achieves smaller feature sizes.
02
Yes, the FA20S cuts all grades of cemented carbide effectively. Carbide cuts more slowly than steel due to its higher thermal resistance, and EDM parameters must be adjusted for carbide to minimize surface micro-cracking. Mitsubishi's D-CUBES control includes optimized cutting conditions for carbide that balance cut speed and surface integrity.
03
Both are mid-range precision wire EDMs with similar capabilities. The Sodick AQ55L uses linear motors for higher positioning accuracy (±0.001 mm vs ±0.002 mm for the Mitsubishi). The Mitsubishi FA20S offers stronger North American service support and competitive pricing. For most wire EDM applications, both machines perform comparably; the Sodick wins on ultimate positioning precision.
04
The FA20S uses deionized (DI) water as the dielectric fluid, which is standard for wire EDM. The machine includes an onboard water deionizer (ion exchange resin) that maintains the required conductivity levels. Regular resin replacement and water quality monitoring are part of standard machine maintenance.
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