Trumpf TruBend Series 5000

The Trumpf TruBend Series 5000 is Trumpf's best-selling press brake platform worldwide and the universal workhorse of their bending lineup. Spanning eight models from the 5085 at 850 kN (85 metric tons) to the 5320 at 3,200 kN (320 metric tons), with bending lengths from 2,210 mm to 4,420 mm, it covers virtually every sheet metal bending application in contract fabrication, OEM manufacturing, and precision metalwork. This is the platform that most Trumpf shops standardize on, and for good reason -- it delivers the best balance of precision, speed, automation readiness, and technology in the lineup.

The defining technology on the Series 5000 is the On-Demand Servo Drive. Unlike conventional hydraulic press brakes where the pump runs continuously, the servo motor only activates during the actual bending stroke. That cuts energy consumption by up to 30% compared to conventional hydraulics, dramatically reduces noise levels, and generates less heat in the hydraulic system -- which means more consistent performance without thermal drift. Rapid approach speed hits 220 mm/s (8.7 in/s) with a maximum bending speed of 25 mm/s (1.0 in/s).

The 6-axis CNC backgauge is standard across the Series 5000 and handles complex bend sequences, offset flanges, and multi-step parts without manual repositioning. Six programmable axes give you the flexibility to position parts precisely for even the most intricate bend sequences. Combined with CNC-controlled crowning, the machine automatically compensates for beam deflection across the full bending length.

Angle measurement is where the Series 5000 really separates itself from the competition. Trumpf offers two ACB (Automatically Controlled Bending) systems: ACB Wireless uses sensor discs integrated into the upper tooling for real-time angle measurement, while ACB Laser provides non-contact optical measurement. Either system nails the first bend on every material batch, eliminating test bends and scrap. ACB Speed software applies springback data from the first part to all subsequent bends for up to 35% cycle time savings.

The Touchpoint TruBend control runs on a 15-inch touchscreen with a tablet-like interface that makes programming intuitive even for operators who didn't grow up on CNC controls. The system handles 2D bend simulation, tool setup optimization, and collision checking before you touch metal. Offline programming through TruTops Bend or TruTops Boost handles complex multi-bend parts with full 3D simulation.

Automation is where the Series 5000 truly shines as a platform. It's fully compatible with Trumpf's BendMaster robot (available in 60 kg and 150 kg payload versions) for automated part handling, and the ToolMaster automatic tool changer for hands-free tooling setups. The TruBend Cell 5000 configuration turns the standalone brake into a complete automated bending cell. No other press brake platform offers this level of integrated automation from a single manufacturer.

New TruBend Series 5000 machines typically run $180,000 to $450,000 depending on model, tonnage, and options. A mid-range 5130 or 5170 with ACB and 6-axis backgauge represents the most popular configuration. Used machines from 2005-2020 trade between $60,000 and $250,000. Machine weights range from 8,300 kg (5085) to 23,400 kg (5320).