Starrag Starrag STC 1000 MT
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The Starrag STC 1000 MT is a high-performance simultaneous 5/6-axis mill-turn machining center from Starrag’s STC series, engineered for the most demanding aerospace and power generation applications. The MT designation indicates integrated mill-turn capability, allowing the machine to perform both milling and turning operations on a single platform — eliminating the need for separate turning setups on turbine casings, blisks, and other rotation-symmetric aerospace components.
The STC 1000 MT is built around a 1,000 mm pallet size and delivers spindle power up to 120 kW (161 HP) through motor spindle options with HSK-A100 or HSK-A63 interfaces, reaching speeds up to 18,000 RPM. The machine achieves material removal rates exceeding 800 cm³/min in titanium — a benchmark figure that places it among the most productive 5-axis platforms available for aerospace structural and engine component machining. Axis travels are approximately 1,200 mm (47.2 in) in X, 1,100 mm (43.3 in) in Y, and 900 mm (35.4 in) in Z, with full simultaneous 5-axis interpolation through a combination of nodding head (1D) or A/C-axis fork head (2D) configurations.
The modular head concept is a distinguishing feature of the STC series: compact, stiff milling heads enable shorter tool lengths, which directly improves cutting stability and surface finish in deep-cavity aerospace work. Tool magazines range from 60 to 510 tools, supporting the extensive tooling requirements of complex aerospace programs. High-pressure coolant delivery up to 150 bar ensures effective chip evacuation and thermal management in titanium and Inconel roughing.
The Siemens SINUMERIK 840D sl control manages the complex interpolation and mill-turn transitions. Starrag’s application engineering team provides validated postprocessors and process packages for aerospace OEMs. New machines price between $1,800,000 and $3,000,000 depending on configuration and automation.
Full Specifications
| Parameter | Value |
|---|---|
| Pallet Size | 1,000 mm (39.4 in) |
| X-Axis Travel | 1,200 mm (47.2 in) |
| Y-Axis Travel | 1,100 mm (43.3 in) |
| Z-Axis Travel | 900 mm (35.4 in) |
| Max Spindle Speed | 18,000 RPM |
| Spindle Taper | HSK-A100 / HSK-A63 |
| Spindle Motor Power | 120 kW (161 HP) |
| Material Removal Rate Titanium | >800 cm³/min |
| Coolant Pressure | Up to 150 bar |
| Tool Capacity | 60 - 510 tools |
| Head Configuration | 1D (nodding) or 2D (A/C fork head) |
| Number Of Axes | 5/6 (mill-turn) |
| CNC Control | Siemens SINUMERIK 840D sl |
| Spindle Orientation | Horizontal |
Specifications sourced from starrag.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Integrated mill-turn capability eliminates separate turning setups for turbine casings and rotation-symmetric components, reducing cycle time and fixturing costs
- 120 kW spindle power and >800 cm³/min titanium removal rate place the STC 1000 MT among the most productive 5-axis platforms for aerospace machining
- Modular head concept with compact, stiff milling heads enables shorter tool lengths for improved cutting stability in deep-cavity aerospace work
- Tool magazine capacity up to 510 tools supports complex multi-operation aerospace programs without manual tool intervention
- 150 bar high-pressure coolant ensures effective chip evacuation and thermal management during aggressive titanium and Inconel roughing
- Starrag validated aerospace postprocessor library and application engineering support reduce new program qualification timelines
Limitations
- Price of $1.8M-$3M is a major capital commitment justified only by sustained aerospace or power generation production volumes
- Machine complexity with mill-turn integration requires operators skilled in both milling and turning process planning
- Large footprint and infrastructure requirements (foundation, coolant systems, chip management) demand significant facility investment
- Specialized aerospace orientation limits resale flexibility compared to general-purpose 5-axis machining centers
Best For
Frequently Asked Questions
01
MT stands for Mill-Turn, indicating the STC 1000 MT integrates both milling and turning capabilities in a single machine. This allows rotation-symmetric components like turbine casings and compressor housings to be completely machined without transferring to a separate lathe.
02
The >800 cm³/min titanium removal rate is achieved through the combination of 120 kW spindle power, extremely rigid machine structure, compact milling head design that minimizes tool overhang, and 150 bar high-pressure coolant for effective chip evacuation.
03
The 1D (nodding head) provides a single rotary axis in the head combined with a C-axis rotary table. The 2D integrates both A and C rotary axes in a fork-type milling head. The 2D head is preferred for larger, heavier workpieces where table tilting would be impractical.
04
The STC 1250 has a larger 1,250 mm pallet size and proportionally larger axis travels. The STC 1000 MT specifically adds mill-turn capability. For shops needing both milling and turning on aerospace engine components, the STC 1000 MT is the better choice.
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