Starrag Starrag NB Series
Key Specifications
Max Spindle
Spindle Taper
spindle sensors
turning capability
surface finish capability
number of axes
Overview
The Starrag NB Series is a family of dedicated 5-axis blisk (bladed disk) machining centers for integrally bladed rotors in aerospace turbine engines and industrial gas turbines. Blades and disk are machined from a single forging.
Features 18,000 RPM spindles through an HSK-T100 interface with displacement and temperature sensors for thermal compensation during 40-120 hour machining cycles. Integrated turning enables hub and bore machining without a separate lathe.
Achieves Ra < 0.6 um on blade airfoils. Proprietary blisk process software with Siemens SINUMERIK 840D sl provides adaptive feed control for blade channel machining.
Targets titanium blisks (compressor stages), nickel superalloy blisks (HP turbine stages), and blade steel blisks (industrial gas turbines). Each blisk represents $50K-200K in raw material. New machines: $1,500,000 to $3,000,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Spindle Speed | 18,000 RPM |
| Spindle Taper | HSK-T100 |
| Spindle Sensors | Displacement and temperature sensors |
| Turning Capability | Integrated (hub/bore) |
| Surface Finish Capability | Ra < 0.6 um |
| Number Of Axes | 5 (with turning) |
| Primary Materials | Titanium, nickel superalloys, blade steels |
| CNC Control | Siemens SINUMERIK 840D sl |
| Process Software | Starrag blisk process package |
Specifications sourced from starrag.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Purpose-built blisk platform with zero-scrap-rate capability
- 18,000 RPM HSK-T100 balances finishing speed and roughing torque
- Integrated turning for complete blisk machining in one setup
- Ra < 0.6 um eliminates secondary polishing
- Adaptive feed control manages extreme blade channel forces
- Spindle thermal compensation for 40-120 hour cycles
Limitations
- Major capital commitment at $1.5M-3M
- Extremely specialized for blisk geometry
- Extended cycle times (40-120 hours) need careful scheduling
- HSK-T100 tooling less common than HSK-A63
Best For
Frequently Asked Questions
01
NB uses HSK-T100 for higher torque on larger blisks. SRM uses HSK-A63 for smaller blisks (up to 500-700 mm).
02
Narrow channels between blades create extreme force variations requiring adaptive feed control.
03
Titanium for compressor stages, nickel superalloys for HP turbine stages, blade steels for gas turbines.
04
40 hours (small Ti blisk) to 120+ hours (large Ni blisk).
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