SNK HGM-5
Key Specifications
X Travel
Y Travel
Z Travel
Spindle Taper
Spindle Power
Accuracy
Overview
The SNK HGM-5 is a large-format 5-axis gantry machining center designed for machining structural aerospace components, large molds, and energy industry parts. SNK (Shin Nippon Koki) has been a dominant force in large 5-axis machining for decades, and the HGM-5 is one of their workhorses for shops that need to machine parts measured in meters rather than millimeters. With X-axis travels starting at 5,000 mm and scalable up to 20,000 mm or more, this machine handles full-size aircraft structural components, wind turbine blade molds, and large marine propulsion parts.
The universal milling head provides continuous 5-axis simultaneous machining with A/C axis rotation capability. The head tilts +/-110 degrees on the A-axis and provides continuous 360-degree C-axis rotation, giving the cutting tool access to complex compound surfaces from virtually any angle. Spindle power of 45 kW at speeds up to 10,000 RPM (with optional 15,000 or 24,000 RPM high-speed spindles) covers everything from heavy roughing of titanium and Inconel to high-speed finishing of aluminum aerospace structures.
The gantry construction provides the structural rigidity needed to maintain accuracy across the machine's enormous working envelope. SNK uses finite element analysis to optimize the gantry, crossrail, and column structures for minimum deflection under cutting loads. The crossrail is hydraulically clamped during machining and can be repositioned to accommodate different workpiece heights, providing Y-axis capability typically ranging from 3,000 to 5,000 mm depending on configuration.
SNK's probing and in-process measurement capabilities are critical on parts this large, where fixture distortion and thermal growth during multi-hour roughing cycles can move reference points by hundreds of micrometers. The machine integrates touch-trigger probing for part alignment and feature verification, and optional on-machine inspection routines can verify critical dimensions before the part leaves the machine. The Fanuc 31i-B5 or Siemens SINUMERIK 840D sl control (customer's choice) handles the simultaneous 5-axis interpolation and NURBS surface machining required for complex aerospace contours.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 5,000 - 20,000+ mm (197 - 787+ in), configurable |
| Y-Axis Travel | 3,000 - 5,000 mm (118 - 197 in), configurable |
| Z-Axis Travel | 1,500 mm (59.1 in) |
| A Axis | +/-110 degrees (continuous) |
| C Axis | 360 degrees (continuous) |
| Spindle Speed | 10,000 RPM standard (15,000 / 24,000 RPM optional) |
| Spindle Motor Power | 45 kW (60 HP) |
| Spindle Taper | HSK-A100 (standard), HSK-A63 (high-speed option) |
| Rapid Traverse Xy | 20 m/min (787 IPM) |
| Rapid Traverse Z | 15 m/min (591 IPM) |
| Table Load Capacity | Up to 30,000 kg (66,139 lb) depending on configuration |
| Positioning Accuracy | +/-0.010 mm per 1,000 mm (+/-0.0004 in per 39 in) |
| CNC Control | Fanuc 31i-B5 or Siemens 840D sl |
| Tool Magazine | 60-120 tools (configurable) |
| Machine Weight | 80,000 - 150,000 kg depending on configuration |
Strengths & Limitations
Strengths
- Scalable X-axis travel from 5 to 20+ meters handles the largest aerospace structural components and wind turbine molds
- Continuous 5-axis universal head with +/-110 degree A-axis tilt provides full access to complex compound surfaces
- 45 kW spindle with optional high-speed heads covers everything from titanium roughing to high-speed aluminum finishing
- Gantry construction provides inherent structural rigidity across the enormous working envelope
- Choice of Fanuc or Siemens control accommodates customer preference and existing programming infrastructure
- SNK's proven track record in aerospace 5-axis machining with machines installed at major airframe manufacturers worldwide
Limitations
- Price range of $2-6 million or more puts the machine out of reach for all but the largest manufacturers and job shops
- Massive floor space requirement and machine weight demand purpose-built facilities with adequate foundation capacity
- Long lead times of 12-24 months from order to installation are typical for machines of this scale
- SNK's service network, while adequate for major aerospace centers, may be thin in regions without significant large-part machining industry
- Operational complexity requires highly skilled programmers and operators experienced with large 5-axis gantry machines
Best For
Frequently Asked Questions
01
SNK HGM-5 machines typically price between $2,000,000 and $6,000,000 or more depending on travel configuration, spindle options, and automation. A basic 5-meter X-travel configuration starts around $2M, while fully loaded 15-20 meter configurations with high-speed spindles can exceed $6M.
02
Both are large 5-axis gantry machines targeting aerospace work. The Jobs Linx (now part of FFG) tends to emphasize composite machining and trimming, while the SNK HGM-5 is more oriented toward metal cutting of structural components. Both are proven in major aerospace facilities worldwide.
03
Standard is a 10,000 RPM / 45 kW gear-driven spindle with HSK-A100 for heavy metal cutting. High-speed options include 15,000 RPM and 24,000 RPM motorized spindles with HSK-A63 for high-speed aluminum machining. Some configurations allow automatic spindle head exchange.
04
The HGM-5 requires a purpose-designed reinforced concrete foundation engineered for the specific machine configuration. Foundation depth, reinforcement, and isolation requirements depend on the machine's travel configuration and weight. SNK provides detailed foundation specifications as part of the machine order process.
05
Yes. The 45 kW spindle with HSK-A100 tooling and the machine's gantry rigidity make it capable of heavy roughing in titanium 6Al-4V and nickel-based superalloys. SNK machines are used extensively for titanium aerospace structural machining at major airframe manufacturers.
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