Samputensili SC 450 E CNC Gear Shaping Machine
Key Specifications
Max Workpiece Diameter
Max Module
Max Face Width
Cutter Diameter
Spindle Power
Control System
Overview
The Samputensili SC 450 E is a CNC gear shaping machine built specifically for the production of internal and external cylindrical gears — including spur, helical, and cluster gear forms — with workpieces up to 450 mm in diameter. Unlike hobbing machines, the SC 450 E's reciprocating shaper cutter mechanism makes it the preferred choice for internal ring gears, blind shoulder gears, and cluster components where a continuous hobbing path is geometrically impossible.
Samputensili has equipped the SC 450 E with a fully electronic stroke drive replacing the conventional mechanical crank, enabling programmable stroke length, stroke frequency, and cutter lift-off angle — all adjustable on the fly from the Siemens SINUMERIK 840D sl control without mechanical intervention. This electronic stroke management delivers stroke rates up to 2,000 strokes per minute for small-module finish cuts and dramatically reduces the mechanical wear issues that plagued older hydraulic shaping machines.
The machine's helical guide is also CNC-controlled, allowing the cutting of helical gears up to 30° helix angle without physical guide change. This capability, combined with CNC-controlled radial infeed and tangential feed axes, makes the SC 450 E one of the most flexible gear shapers in its class — capable of producing a wide variety of gear forms from a single setup by updating the NC program rather than changing mechanical components.
Samputensili's long history in gear tooling — the company is also a major manufacturer of gear shaper cutters — means the SC 450 E is engineered with deep knowledge of tooling interaction, and the control includes tooling database management for rapid setup with known cutters. The machine is well established in European automotive and commercial vehicle gear production, and its rigid base casting supports the precision required for DIN class 5–7 accuracy across a wide range of module sizes.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Diameter | 450 mm (17.7 in) |
| Max Module | 12 mm |
| Max Face Width | 200 mm (7.9 in) |
| Cutter Diameter | Up to 160 mm shaper cutter |
| Spindle Power | 18 kW (24.1 hp) |
| Control System | Siemens SINUMERIK 840D sl |
| Repeatability | ±2.5 µm |
| Machine Weight | Approx. 14,000 kg (30,860 lb) |
| Phone | +39 02 905942-1 |
| Fax | +39 02 905942-24 |
| E Mail | info.emagsunoSpam@emag.com |
Specifications sourced from emag.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Electronic stroke drive eliminates mechanical crank wear and allows on-the-fly stroke adjustment
- CNC-controlled helical guide cuts helical gears without physical guide changes
- Ideal for internal ring gears and cluster gears not achievable by hobbing
- Samputensili tooling expertise informs deep control-level cutter management features
Limitations
- Shaping cycle times are inherently slower than hobbing for external spur gear production
- Less common in North American markets — service and support network is primarily European
- Maximum module of 12 mm limits use on very coarse-pitch industrial gearing
Best For
Frequently Asked Questions
01
Gear shaping is required for internal gears, cluster gears with adjacent shoulders, and gear forms where the continuous cutting path of a hob would interfere with adjacent geometry. The SC 450 E's reciprocating cutter can reach into confined spaces that a hob cannot.
02
The SC 450 E supports CNC-controlled helical guide operation for helix angles up to 30°, covering the vast majority of helical gear forms used in automotive and industrial gearbox applications.
03
Yes, though shaping is slower than hobbing for purely external gears. For internal gears and complex cluster forms where shaping is the only practical process, the SC 450 E's fast stroke rate (up to 2,000 spm for fine-pitch work) and quick CNC setup make it competitive for medium-to-high volume runs.
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