Mazak VORTEX i-800V/8

$650,000 - $900,000 Updated 2026-03-19

Key Specifications

Spindle Taper

CAT No.50 standard, HSK-T100 optional

Max Workpiece ⌀

1,500 mm (59.06 in)

pallet size

31.5″ × 31.5″

pallet system

2-pallet changer (integrated)

b axis type

Nutating spindle head

c axis range

360 degrees continuous

Overview

The Mazak VORTEX i-800V/8 is the largest model in Mazak's VORTEX i-V vertical 5-axis lineup, featuring a nutating spindle head over an 800 x 800 mm (31.5 x 31.5 in) pallet with an integrated two-pallet changer. It handles workpieces up to 1,500 mm (59.06 in) diameter by 1,500 mm (59.06 in) height, as confirmed by Mazak's published specifications — capacity that puts it in the large aerospace structural parts and energy sector component class.

The nutating spindle head keeps the heavy workpiece stationary on the pallet while the B/C-axis head tilts and rotates to approach from any angle. This architecture is fundamentally superior to trunnion designs for large, heavy parts where tilting the workpiece would require massive torque motors and compromise accuracy.

The standard spindle runs at 10,000 RPM with 37 kW (50 hp) through a CAT No.50 taper. An optional 5,000 RPM high-torque variant delivers more low-end grunt for heavy roughing in titanium and steel. The HSK-T100 option at 15,000 RPM pushes output to 56 kW (75 hp) for shops that need both speed and power. Roller gear cam drives on both B and C axes provide backlash-free positioning at 0.0001-degree increments.

Linear roller guides on all linear axes deliver the rigidity needed for heavy cutting at this machine scale. The MAZATROL SmoothAi CNC includes AI spindle vibration detection and adaptive feed control for intelligent unmanned operation. MAZA-CHECK 5-axis calibration maintains geometric accuracy across the large work envelope.

The integrated two-pallet changer enables continuous production with off-cycle loading. PALLETECH integration creates multi-machine flexible manufacturing cells. The i-800V/8 competes with large vertical 5-axis machines from DMG Mori (DMU 100/125 P), Hermle (C 62), and Okuma (MU-8000V). Pricing runs $650,000 to $900,000.

Full Specifications

Parameter	Value
Pallet Size	31.5″ × 31.5″
Pallet System	2-pallet changer (integrated)
B Axis Type	Nutating spindle head
C Axis Range	360 degrees continuous
Rotary Indexing	0.0001 degree increments
Spindle Speed Standard	10,000 RPM (CAT No.50)
Spindle Speed Options	5,000 RPM high-torque, 15,000 RPM HSK-T100
Spindle Power Standard	37 kW (50 hp)
Spindle Power High Speed	56 kW (75 hp) HSK-T100
Spindle Taper	CAT No.50 standard, HSK-T100 optional
Max Workpiece Diameter	1,500 mm (59.06 in)
Max Workpiece Height	1,500 mm (59.06 in)
Guideway Type	Linear roller guides
Calibration	MAZA-CHECK 5-axis calibration
CNC Control	MAZATROL SmoothAi CNC
Max Spindle Speed	10000 min-1(rpm)
Output	AC 56 kW (75 HP) / AC 45 kW (60 HP)
Max Torque	105.5 ft・lbs / 87 ft・lbs
Speed	15000 min-1(rpm)
Tool Shank	CAT No.50
Max Workpiece Size	Φ66.93″ × 62.99″

Specifications sourced from mazak.com — verified 2026-03-28

Strengths & Limitations

Strengths

1,500 mm max workpiece diameter and height handles the largest aerospace structural parts, engine casings, and energy components
Nutating spindle head keeps heavy workpieces stationary for better accuracy than trunnion designs at this part size
CAT No.50 standard with optional 56 kW HSK-T100 covers both heavy roughing and high-speed profiling
Integrated two-pallet changer enables automated production without external pallet systems
800 x 800 mm pallet accommodates heavy fixtures and large tombstone setups for multi-part runs
SmoothAi with MAZA-CHECK 5-axis calibration maintains accuracy across the large work envelope
PALLETECH-ready for multi-machine large-part flexible manufacturing systems

Limitations

Starting at $650K with full configurations approaching $900K, this is a major capital investment requiring high-value work
Massive machine footprint requires significant floor space, ceiling height, and foundation engineering
Nutating head programming complexity and collision avoidance require experienced 5-axis programmers
10,000 RPM standard spindle limits high-speed aluminum work unless the HSK-T100 option is specified
Heavy machine weight demands substantial rigging capabilities for installation

Best For

Aerospace manufacturers machining large titanium structural parts, landing gear, and engine casings that exceed smaller 5-axis capacity Energy sector shops producing large turbine components, valve bodies, and pump housings in superalloys Defense contractors machining large structural and armor components requiring 5-axis access on heavy workpieces Die and mold shops working on the largest automotive and industrial dies requiring deep-cavity 5-axis machining Heavy industry manufacturers producing large pump housings, manifolds, and complex castings up to 1,500 mm diameter

Frequently Asked Questions

01 What does a VORTEX i-800V/8 cost?

New pricing ranges from $650,000 for a base CAT 50 configuration to $900,000 with HSK-T100 spindle, extended ATC, and PALLETECH integration. Most production configurations land around $700,000-$800,000.

02 i-630V/6 vs i-800V/8?

The i-800V/8 steps up from 630mm to 800mm pallets, increasing max workpiece diameter from 1,050mm to 1,500mm and height from 1,000mm to 1,500mm. Same spindle options and SmoothAi control. Choose based on your maximum part size requirements.

03 i-800V/8 vs i-800V/8S?

The /8 includes the integrated two-pallet changer. The 8S is single-pallet with an even larger max workpiece envelope of 1,700 mm diameter by 1,600 mm height. Choose /8 for production automation; 8S for the absolute largest parts.

04 Can it machine titanium effectively?

Absolutely. The CAT 50 taper with 37 kW provides serious roughing capability for titanium. The 5K high-torque spindle option maximizes low-end torque for the heaviest Ti cuts. The rigid nutating head and linear roller guides maintain accuracy during aggressive material removal.