Mazak HCR

$400,000 - $700,000 Updated 2026-03-13

Key Specifications

Max Workpiece ⌀

700 mm (27.6 in)

models available

HCR-5000, HCR-5000S

a axis range

-90 to +135 degrees (225 total)

c axis range

+/-360 degrees

a axis rapid

30 RPM

c axis rapid

50 RPM

Overview

The Mazak HCR-5000 is a high-speed simultaneous 5-axis machining center built for ultra-precision production of small complex parts. Available as the HCR-5000 (two-pallet changer) and HCR-5000S (single pallet with MPP compatibility), the machine uses an integrated spindle/motor design and direct-drive axes for maximum dynamic performance.

The A-axis rotates from -90 to +135 degrees (225 total) and C-axis provides full 360-degree rotation, both using backlash-free roller gear cam drives with 0.0001-degree indexing. A-axis rapid traverse hits 30 RPM and C-axis reaches 50 RPM for fast repositioning between cuts.

Four spindle configurations cover a wide performance range: 12,000 RPM / 18.5 kW (25 hp) with CAT No.40 grease lubricated, 18,000 RPM / 35 kW (47 hp) with BIG-PLUS No.40 or HSK-A63, 25,000 RPM / 23 kW (31 hp) with HSK-A63, and 30,000 RPM / 80 kW (107 hp) with HSK-A63 continuous rating. The 30K spindle delivers exceptional surface speed for aluminum, brass, and composite finishing.

High-speed axial jerk rates of 175 m/sec3 on X/Y (vs 41 m/sec3 on conventional machines) enable rapid direction changes during complex contouring. The HCR-5000 pallet size is 500 x 500 mm (19.7 x 19.7 in) while the HCR-5000S runs a 630 mm (24.8 in) diameter table. Maximum workpiece is 700 mm (27.6 in) diameter by 644 mm (25.3 in) height.

The 800-liter (211-gallon) coolant system supports sustained high-speed machining. High-accuracy scale feedback on all five axes ensures positioning accuracy throughout the working envelope. The MAZATROL SmoothAi CNC handles all axis coordination with AI-driven optimization.

The HCR competes with high-speed 5-axis machines from Makino (DA300/D500), Hermle (C 250/C 400), and GF Machining Solutions (Mikron MILL P 500). Mazak differentiates on spindle variety, the roller gear cam rotary system, and competitive pricing.

Full Specifications

Parameter	Value
Models Available	HCR-5000, HCR-5000S
A Axis Range	-90 to +135 degrees (225 total)
C Axis Range	+/-360 degrees
A Axis Rapid	30 RPM
C Axis Rapid	50 RPM
Rotary Indexing	0.0001 degree increments
Rotary Drive	Roller gear cam (backlash-free)
Spindle Option 1	12,000 RPM / 18.5 kW (25 hp) CAT No.40
Spindle Option 2	18,000 RPM / 35 kW (47 hp) BIG-PLUS No.40 / HSK-A63
Spindle Option 3	25,000 RPM / 23 kW (31 hp) HSK-A63
Spindle Option 4	30,000 RPM / 80 kW (107 hp) HSK-A63 continuous
Pallet Size 5000	500 x 500 mm (19.7 x 19.7 in)
Table Size 5000s	630 mm (24.8 in) diameter
Max Workpiece Diameter	700 mm (27.6 in)
Max Workpiece Height	644 mm (25.3 in)
Jerk Rate Xy	175 m/sec3
Coolant Capacity	800 L (211 gal)
Scale Feedback	All 5 axes
CNC Control	MAZATROL SmoothAi CNC
Pallet Size	Φ24.8″
Tool Shank	BIG-PLUS No.40
Max Spindle Speed	12000 min-1(rpm)
Max Workpiece Size	Φ27.56″ × 25.34″

Specifications sourced from mazak.com — verified 2026-03-28

Strengths & Limitations

Strengths

Four spindle options from 12K to 30K RPM / 80 kW cover the full range from steel roughing to ultra-high-speed aluminum finishing
175 m/sec3 jerk rates enable rapid direction changes for complex contoured surfaces with superior surface finish
225-degree A-axis range provides exceptional angular access exceeding most competitors at +/-120 degrees
Roller gear cam rotary drives with 0.0001-degree indexing on both axes maintain accuracy during high-speed contouring
30K RPM / 80 kW continuous spindle delivers extreme surface speeds for aluminum and composite finishing
Scale feedback on all five axes ensures positioning accuracy throughout the full working envelope
Two-pallet changer on HCR-5000 enables off-cycle loading for semi-unattended production

Limitations

Base pricing above $400,000 with high-speed spindle options pushing toward $700,000
Maximum 700 mm workpiece diameter limits the machine to small-to-medium parts only
Single pallet S variant lacks the automation of the two-pallet standard model
12K base spindle at 18.5 kW is underpowered; higher-speed options add significant cost
Complex high-speed architecture requires skilled maintenance and regular calibration

Best For

Aerospace manufacturers producing small complex aluminum and titanium components at high surface speeds Medical device manufacturers machining implants and instruments requiring ultra-fine surface finishes Mold and die shops producing complex core pins and small mold inserts at high speed Electronics manufacturers machining precision aluminum and copper heatsinks and housings Precision job shops specializing in high-accuracy small-part 5-axis production

Frequently Asked Questions

01 What does a Mazak HCR cost?

New HCR-5000 pricing ranges from about $400,000 with the 12K spindle to over $700,000 with the 30K RPM / 80 kW option and full automation. The 18K and 25K configurations fall in the $500,000-$600,000 range.

02 HCR vs VARIAXIS i-300?

HCR is optimized for high-speed dynamics with faster jerk rates, higher spindle speeds (up to 30K), and wider A-axis range (225 vs 150 degrees). VARIAXIS i-300 AWC has the integrated auto work changer for true lights-out production. Choose HCR for speed and dynamics; i-300 AWC for unattended part cycling.

03 What spindle for aluminum?

The 30K RPM / 80 kW option is the clear choice for maximum aluminum performance. The 25K at 23 kW works for lighter aluminum finishing. For mixed aluminum and steel work, the 18K / 35 kW offers the best balance.

04 What makes the HCR faster than other 5-axis machines?

The 175 m/sec3 jerk rate (vs 41 m/sec3 conventional) means the axes can change direction much faster during contouring. Combined with high spindle speeds and direct-drive construction, this dramatically reduces cycle times on complex contoured parts.