Industrial CNC Machine Directory

Klingelnberg P 90 CNC Bevel Gear Cutting Machine

$1,100,000 – $1,900,000 Updated 2026-03-17
01

Key Specifications

Max Workpiece Diameter

900 mm (35.4 in)

Max Module

16 mm

Max Face Width

170 mm (6.7 in)

Cutter Diameter

Up to 500 mm (19.7 in)

Spindle Power

40 kW (54 hp)

Control System

Siemens Sinumerik 840D sl

02

Overview

The Klingelnberg P 90 is a large-capacity CNC bevel gear cutting machine designed for producing spiral bevel and hypoid gears for heavy-duty truck axles, mining equipment, construction machinery, and large industrial gearboxes. Part of Klingelnberg's Höfler-integrated portfolio, the P 90 delivers the geometric accuracy and throughput demanded by tier-1 driveline manufacturers operating at scale.

The P 90 uses Klingelnberg's Cyclo-Palloid spiral bevel gear system, a proprietary cutting method that produces gears with continuous indexing and uniform tooth depth, enabling smooth quiet mesh characteristics essential for premium driveline applications. The machine's 6-axis CNC architecture provides full freedom to generate any flank form modification required by the gear design, including ease-off and crowning corrections specified through Klingelnberg's KIMoS software suite.

With a maximum workpiece diameter of 900 mm and module capacity to 16, the P 90 handles the largest bevel gears found in truck and off-highway axle production. Its thermal management system uses targeted temperature control at all heat-generating components, while the machine's hydrostatic guideways eliminate wear and maintain accuracy over decades of production use.

Klingelnberg provides a closed-loop manufacturing system connecting the P 90 to the company's Höfler cylindrical gear grinders and P-series bevel gear inspection centers, allowing measurement data to automatically correct cutting machine parameters. This integration reduces scrap and setup time significantly in high-volume production environments.

03

Full Specifications

Parameter Value
Max Workpiece Diameter 900 mm (35.4 in)
Max Module 16 mm
Max Face Width 170 mm (6.7 in)
Cutter Diameter Up to 500 mm (19.7 in)
Spindle Power 40 kW (54 hp)
Control System Siemens Sinumerik 840D sl
Repeatability ±0.002 mm
Machine Weight Approx. 38,000 kg (83,800 lb)
Manufacturer ABB
Model PSE
Horsepower 121 hp
Hours 1,321 h
Capacity 192,000 kg
Stroke Length 6,985.0 mm

Specifications sourced from machinio.com — verified 2026-03-28

04

Strengths & Limitations

Strengths

  • Cyclo-Palloid cutting system produces gears with superior tooth contact and noise characteristics
  • Hydrostatic guideways eliminate wear for long-term geometric accuracy
  • Closed-loop integration with Klingelnberg inspection systems reduces scrap
  • KIMoS software enables precise flank form corrections directly from inspection data

Limitations

  • Proprietary Cyclo-Palloid tooling system ties users to Klingelnberg's tool supply chain
  • Very high capital and installation cost including foundation requirements
  • Complex software ecosystem requires specialized Klingelnberg training
05

Best For

Heavy truck and commercial vehicle axle gear production Mining and off-highway equipment drivetrain gear cutting Premium industrial gearbox bevel gear manufacturing requiring tight noise specifications
06

Frequently Asked Questions

01 What is Klingelnberg's Cyclo-Palloid system and why does it matter?

Cyclo-Palloid is Klingelnberg's proprietary continuous-indexing face hobbing system for bevel gears. It produces gears with uniform tooth depth and smooth, quiet mesh behavior, making it preferred for premium automotive and industrial driveline applications.

02 Does the P 90 integrate with Klingelnberg's gear measurement equipment?

Yes. The P 90 connects directly to Klingelnberg's P-series bevel gear inspection centers through the KIMoS closed-loop system, automatically feeding correction values back to the cutting machine to eliminate process drift.

03 What control platform does the Klingelnberg P 90 use?

The P 90 runs on a Siemens Sinumerik 840D sl control platform, customized with Klingelnberg's gear-specific HMI and process management software for programming, simulation, and production management.

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