Gleason Phoenix 600HC
Key Specifications
Max Workpiece Diameter
Max Module
Max Face Width
Cutter Diameter
Spindle Power
Control System
Overview
The Gleason Phoenix 600HC is a high-capacity CNC bevel gear cutting machine engineered for the production of large spiral bevel and hypoid gears used in heavy trucks, construction equipment, off-highway vehicles, and industrial gearboxes. With a maximum workpiece diameter of 600 mm and a robust 5-axis cutting platform, the Phoenix 600HC delivers the precision and throughput demanded by Tier 1 automotive and heavy equipment suppliers.
Built around Gleason's proven Phoenix machine architecture, the 600HC features a rigid cast iron base with finite-element-optimized geometry to minimize thermal growth and vibration during high-speed face milling and face hobbing operations. The machine supports both Gleason and Klingelnberg bevel gear cutting methods, making it versatile for shops that produce gears to multiple customer standards. The integrated Gleason Windows-based control system provides seamless integration with Gleason CAGE and GEMS software for full gear geometry simulation and closed-loop correction.
The Phoenix 600HC incorporates a high-torque direct-drive workspindle and a powerful cutter spindle capable of accommodating large-diameter face mill cutters. Automatic tool changers and workpiece loading interfaces are available as options, enabling lights-out production in high-volume environments. The machine's thermal compensation system continuously monitors key structural temperatures and applies real-time corrections to maintain dimensional accuracy across long production runs.
As a flagship product in Gleason's Phoenix line, the 600HC is backed by Gleason's global service network and a comprehensive suite of process engineering support. It is a preferred choice for aerospace gearbox manufacturers, commercial vehicle axle producers, and industrial gearbox OEMs requiring large bevel gear production with consistent quality at scale.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Diameter | 600 mm (23.6 in) |
| Max Module | 12 |
| Max Face Width | 100 mm (3.94 in) |
| Cutter Diameter | up to 457 mm (18 in) |
| Spindle Power | 37 kW (49.6 hp) |
| Control System | Gleason Windows-based CNC (FANUC platform) |
| Repeatability | ±0.001 mm |
| Machine Weight | approx. 22,000 kg (48,500 lb) |
Specifications sourced from gleason.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Handles large spiral bevel and hypoid gears up to 600 mm diameter
- Supports both face milling and face hobbing bevel cutting methods
- Integrated Gleason CAGE/GEMS software for closed-loop gear geometry correction
- Thermal compensation system maintains accuracy over long production runs
Limitations
- Very high capital cost — suited for high-volume or aerospace-tier producers
- Requires specialized Gleason tooling and process engineering support
- Large machine footprint demands significant floor space and foundation work
Best For
Frequently Asked Questions
01
The Phoenix 600HC supports both face milling (single-indexing) and face hobbing (continuous-indexing) bevel gear cutting methods, as well as Gleason's Phoenix process for spiral bevel and hypoid gears.
02
Yes. The Phoenix 600HC is fully capable of producing hypoid gears in addition to spiral bevel gears, making it suitable for automotive axle applications where hypoid geometry is standard.
03
The machine integrates with Gleason's CAGE (Calculation of All Gear Errors) and GEMS (Gear Engineering & Manufacturing Software) for full tooth contact analysis, closed-loop measurement correction, and process simulation.
Videos
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