Gleason P-Series 300
Key Specifications
Max Workpiece Diameter
Max Module
Max Face Width
Cutter Diameter
Spindle Power
Control System
Overview
The Gleason P-Series 300 is a CNC gear hobbing machine designed for the high-precision production of external and internal cylindrical gears, splines, worms, and sprockets with workpiece diameters up to 300 mm. Targeted at automotive transmission, electric vehicle drivetrain, and general power transmission component manufacturers, the P-Series 300 combines a compact footprint with high-speed cutting capability and full integration into Gleason's digital manufacturing ecosystem.
The P-Series architecture features a thermally symmetrical machine structure with hydrostatic guideways on the key linear axes to eliminate stick-slip and deliver sub-micron positioning repeatability. The direct-drive hob spindle supports climb and conventional hobbing at cutting speeds up to 600 m/min, accommodating both coated carbide and HSS hobs across a wide range of modules. Gleason's Active Vibration Control (AVC) technology continuously monitors and damps structural vibration, extending tool life and improving surface finish on demanding materials including hardened steel and case-hardened alloys.
The machine's workholding system accepts a wide range of arbors, chucks, and expanding mandrels, and the integrated part-handling interface supports automated loading by robot or gantry loader. The Gleason SmartMES control interface provides real-time process monitoring, tool wear tracking, and SPC data export, enabling Industry 4.0 connectivity with factory MES/ERP systems. Automatic hob shift and axial shift cycles extend hob life and reduce tool cost per part.
The P-Series 300 is part of Gleason's broader P-Series platform, which spans multiple work envelope sizes and shares common software and tooling interfaces across the family. Its combination of precision, speed, and digital integration makes it a strong choice for automotive suppliers and gear job shops requiring consistent quality at production volumes.
Full Specifications
| Parameter | Value |
|---|---|
| Max Workpiece Diameter | 300 mm (11.8 in) |
| Max Module | 6 |
| Max Face Width | 300 mm (11.8 in) |
| Cutter Diameter | up to 160 mm (6.3 in) |
| Spindle Power | 22 kW (29.5 hp) |
| Control System | Gleason SmartMES / FANUC 31i |
| Repeatability | ±0.001 mm |
| Machine Weight | approx. 9,500 kg (20,900 lb) |
| 1 844 Md Cancertoggle Navigation | NCI-Designated Comprehensive Cancer Center |
| 1 844 Md Cancer | Toggle navigation |
Strengths & Limitations
Strengths
- High-speed hob spindle supports up to 600 m/min cutting speed for carbide hobs
- Hydrostatic guideways deliver superior surface finish and positioning accuracy
- Active Vibration Control extends hob life and improves quality on hard materials
- SmartMES control enables real-time SPC and Industry 4.0 factory integration
Limitations
- Premium pricing versus Taiwanese and Korean hobbing machine alternatives
- Requires Gleason-trained technicians for optimal process setup and maintenance
- 300 mm diameter limit excludes large industrial gears requiring bigger machines
Best For
Frequently Asked Questions
01
Yes. With the appropriate internal hobbing attachment and arbor tooling, the P-Series 300 can produce internal cylindrical gears and splines within its work envelope limits.
02
The P-Series 300 accepts both solid carbide and HSS hobs in standard and long-series lengths. Gleason's automatic hob shift cycles optimize wear distribution across the full hob length.
03
Yes. The P-Series 300 is designed to support dry hobbing with coated carbide hobs, which eliminates coolant disposal costs and is preferred for automotive production environments.
Videos
Gleason Corporation
Perfection Global
EMUK GmbH Werkzeugmaschinen
Gleason Corporation
EMUK GmbH Werkzeugmaschinen
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