GF LASER S 500 U
Key Specifications
X Travel
Y Travel
Z Travel
b axis
c axis
number of axes
Overview
The GF LASER S 500 U is a 5-axis laser texturing and micromachining system from GF Machining Solutions (formerly AgieCharmilles), designed to replace chemical etching and manual texturing processes with digital, repeatable laser surface engineering. This isn't a laser cutter in the sheet metal sense -- it's a precision surface modification tool that ablates material at the micron level to create textures, microstructures, functional surfaces, and fine engravings on 3D workpieces.
The machine runs up to 5 simultaneous axes: 550 x 400 x 500 mm (21.7 x 15.7 x 19.7 in) of linear X/Y/Z travel plus a B-axis swiveling from -110 to +110 degrees and a continuous C-axis with 720 degrees of rotation. This full 5-axis capability means you can texture complex curved surfaces -- injection mold cavities, automotive interior components, medical implants, and watch cases -- without repositioning the workpiece. The table handles up to 15 kg (33 lb) of workpiece mass in 5-axis mode.
Laser source flexibility is a core strength. GF offers the machine with their proprietary Femto Flexipulse sources (20 W or 40 W infrared, or 40 W IR-GR dual wavelength) for ultrashort-pulse processing, or Nano Flexipulse sources (50 W or 100 W infrared) for nanosecond-regime work. You can configure the machine with one or two laser sources simultaneously. Femtosecond pulses are critical for heat-sensitive materials like polymers and hardened steels where thermal damage would ruin the surface; nanosecond pulses work faster on less sensitive materials.
The SPOT interface running on a Beckhoff Industrial PC provides a 21.5-inch multi-touch display for programming and monitoring. GF's proprietary software handles everything from importing 3D texture maps to generating the laser scan paths across complex freeform surfaces. The integration between CAD texture design and machine execution is where GF's laser texturing platform has a significant lead over competitors trying to adapt general-purpose laser marking or cutting systems for texturing applications.
The machine fits in a compact 3,600 x 2,500 mm footprint and weighs approximately 4,000 kg (8,818 lb) with coolant. Electrical requirements are modest at 15 kVA, reflecting the low power consumption of laser texturing compared to material removal machining. Pneumatic supply at 6-8 bar and 300 l/min is standard shop air.
New GF LASER S 500 U systems typically price between $400,000 and $700,000 depending on laser source configuration (single vs. dual, femto vs. nano), automation options, and software packages. Dual femtosecond laser configurations with full 5-axis capability sit at the top of that range. Used machines are extremely rare due to the specialized nature of the application and small install base. Specs sourced from GF Machining Solutions published technical data.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 550 mm (21.7 in) |
| Y-Axis Travel | 400 mm (15.7 in) |
| Z-Axis Travel | 500 mm (19.7 in) |
| B Axis | -110° to +110° |
| C Axis | 0° to 720° (continuous) |
| Number Of Axes | 5 (simultaneous) |
| Max Workpiece Weight 5axis | 15 kg (33 lb) |
| Max Permissible Inertia | 0.17 kg-m2 |
| Table Dimensions | 590 x 470 mm (23.2 x 18.5 in) |
| Laser Sources Femto | GF Femto Flexipulse: 20 W IR, 40 W IR, or 40 W IR-GR |
| Laser Sources Nano | GF Nano Flexipulse: 50 W IR or 100 W IR |
| Laser Configuration | 1 or 2 laser sources simultaneously |
| CNC Control | Beckhoff Industrial PC (C6640) with SPOT interface (21.5 in multi-touch) |
| Machine Dimensions | 2,174 x 1,387 x 2,556 mm (85.6 x 54.6 x 100.6 in) |
| Floor Space Required | 3,600 x 2,500 mm |
| Machine Weight | 4,000 kg (8,818 lb) with coolant |
| Electrical | 15 kVA nominal |
| Pneumatic | 6-8 bar; 300 l/min max flow |
Specifications sourced from gfms.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Full 5-axis simultaneous capability enables laser texturing of complex freeform surfaces like injection mold cavities and automotive interior trim without workpiece repositioning
- Dual laser source configuration with femtosecond and nanosecond options lets you match the pulse regime to the material -- cold ablation for heat-sensitive surfaces, faster nanosecond for bulk texturing
- Replaces chemical etching processes that involve hazardous chemicals, inconsistent results, and environmental compliance costs with digital, repeatable laser texturing
- GF's proprietary SPOT software integrates 3D texture design with machine execution better than competitors adapting general-purpose laser marking platforms for texturing
- Compact 3,600 x 2,500 mm footprint and modest 15 kVA power requirement make installation straightforward compared to the chemical etching lines it replaces
- Femtosecond pulse capability produces virtually zero heat-affected zone, enabling texturing on hardened tool steels and temperature-sensitive materials without surface degradation
Limitations
- Entry price above $400K with dual femto configurations pushing past $700K -- significant investment for a machine dedicated to surface texturing rather than material removal
- 15 kg workpiece capacity in 5-axis mode severely limits the size of parts you can texture -- large mold halves and automotive body panels require the larger LASER P platform
- Laser texturing is inherently slow compared to chemical etching for large surface areas -- a full mold cavity texture can take days of continuous machine time
- Extremely specialized application means limited resale market and almost no used-machine availability, making capital recovery difficult if business needs change
- Requires specialized operator training in laser process parameters, texture design software, and 5-axis programming that's distinct from conventional machining skills
Best For
Frequently Asked Questions
01
New LASER S 500 U systems typically price between $400,000 and $700,000. A single nanosecond laser configuration falls at the lower end, while dual femtosecond sources with full 5-axis capability push toward the top. Software packages and automation options add to the total. Used machines are virtually unavailable due to the specialized application and small install base worldwide.
02
Femtosecond lasers deliver ultrashort pulses (less than 1 picosecond) that ablate material through cold processing -- the pulse is so short that heat doesn't have time to spread into surrounding material. This produces virtually no heat-affected zone, which is critical for hardened tool steels, polymers, and any surface where thermal damage would compromise the texture. Nanosecond lasers deliver more energy per pulse and work faster, but create a small heat-affected zone. Most shops choose femtosecond for precision texturing on sensitive materials and nanosecond for faster processing on more tolerant substrates.
03
Laser texturing is digital, repeatable, and environmentally clean -- no hazardous chemicals, no inconsistent acid bath results, and no regulatory compliance headaches. You can reproduce the exact same texture across multiple cavities or tools with micron-level consistency. Chemical etching is faster for very large surface areas and less expensive per-process, but involves toxic chemicals, generates waste, and produces less consistent results. The industry trend is strongly toward laser texturing, especially in automotive and medical where traceability and consistency matter.
04
The LASER S 500 U is designed for surface modification -- texturing, engraving, and micromachining -- not through-cutting of sheet metal or plate. It can drill micro-holes and create shallow features through laser ablation, but it's not a replacement for a fiber laser cutter, waterjet, or EDM for through-cutting applications. Think of it as a surface engineering tool rather than a material separation tool.
05
The machine processes virtually any material that absorbs laser energy: tool steels (hardened and unhardened), stainless steels, aluminum alloys, titanium, copper alloys, carbide, ceramics, polymers, composites, and even glass with appropriate laser source selection. The femtosecond sources are particularly effective on materials that are challenging to texture conventionally, including hardened steels above 60 HRC and engineering polymers.
06
The LASER S 500 U is the compact, high-precision platform for smaller workpieces up to 15 kg, with travels of 550 x 400 x 500 mm. The LASER P series (P 600 U, P 1000 U, P 1200 U) offers progressively larger work envelopes and higher payload capacity -- up to 1,200 kg on the P 1200 U -- for large mold halves, automotive body panels, and oversized tooling. The S 500 U delivers higher precision and faster axis dynamics on smaller parts; the P series handles the big stuff. Choose based on your maximum workpiece size.
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