DN Solutions DCM 2780 U
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The DN Solutions DCM 2780 U is the largest machine in the DCM 27xx series, offering a massive 8,250 x 3,200 x 1,000 mm working envelope with 1,100 mm of W-axis crossrail travel. The 8,100 x 2,200 mm table supports 40,000 kg (88,185 lb) of workpiece weight. This is a purpose-built platform for the largest die/mold work, heavy industrial components, and oversized aerospace structures.
Eight meters of X-travel means you can machine complete die sets, full-length aerospace spars, and large energy sector components in a single setup. The 40,000 kg table capacity is 10 tons more than the 2750 and 2760 U models, acknowledging that 8-meter workpieces are typically heavy. The W-axis crossrail provides the same 1,100 mm of vertical repositioning as the rest of the DCM 27xx family.
The spindle runs the standard DCM-U package: 15,000 RPM, 46 kW (61.7 hp), 146 Nm through HSK-A100 with a universal head for 5-axis positioning. Auto-change head attachments swap between high-speed and high-torque configurations. DSQ I/II/III functions optimize feed rates and paths for die/mold surface quality.
Rapid traverse holds at 16/20/15/3 m/min on X/Y/Z/W. At 82,000 kg (180,779 lb), the DCM 2780 U is an 82-ton machine spanning nearly 20 meters in length (19,710 x 7,730 x 7,700 mm). Installation is a major capital project. Foundation engineering alone can run six figures, and you'll need a facility with the overhead crane capacity to handle machine components during assembly.
The 40-tool magazine is standard. For shops running complex programs on 8-meter parts with multiple operations, that tool count may feel tight — verify expansion options with your distributor.
This machine competes with the largest offerings from Waldrich Coburg, Parpas, SNK, and FPT. DN Solutions positions it at a competitive price point relative to European builders.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 8,250 mm (324.8 in) |
| Y-Axis Travel | 3,200 mm (126.0 in) |
| Z-Axis Travel | 1,000 mm (39.4 in) |
| Travel W | 1,100 mm (43.3 in) |
| Table Size | 8,100 x 2,200 mm (318.9 x 86.6 in) |
| Max Workpiece Weight | 40,000 kg (88,185 lb) |
| Max Spindle Speed | 15,000 RPM |
| Spindle Motor Power | 46 kW (61.7 hp) |
| Spindle Torque | 146 Nm (107.7 ft-lbs) |
| Spindle Taper | HSK-A100 |
| Tool Capacity | 40 |
| Rapid Traverse X | 16 m/min (630 ipm) |
| Rapid Traverse Y | 20 m/min (787 ipm) |
| Rapid Traverse Z | 15 m/min (591 ipm) |
| Rapid Traverse W | 3 m/min (118 ipm) |
| Machine Dimensions | 19,710 x 7,730 x 7,700 mm (776 x 304 x 303 in) |
| Machine Weight | 82,000 kg (180,779 lb) |
| X Axis Travel Distance | 8250 mm |
| Y Axis Travel Distance | 3200 mm |
| Z Axis Travel Distance | 1000 mm |
| Metric | IMPERIAL |
| Capacity | Table to spindle nose |
| Travels | X-Axis Travel DistanceY-Axis Travel DistanceZ-Axis Travel DistanceX1/X2-Axis Rapid Traverse |
| Feed Rates | X-Axis Rapid TraverseY-Axis Rapid TraverseZ-Axis Rapid TraverseW-Axis Rapid Traverse |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle TorqueTool Taper |
| Table | Table LengthTable WidthMaximum Workpiece weight |
| Tool Storage Capacity | No. of tool station |
| Dimensions | LengthHeightWidthWeight |
| Favorites | DCM 2750U |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 8,250 mm X-travel handles the longest workpieces in the DCM 27xx range in a single setup
- 40,000 kg table capacity supports extremely heavy die blocks and castings
- W-axis adds 1,100 mm of crossrail travel for deep cavity access on tall parts
- 82,000 kg machine mass provides outstanding vibration damping for stable heavy cutting
- DSQ I/II/III functions and auto-change head attachments for optimized die/mold finishing
- Competitive pricing vs European double-column builders at this size class
Limitations
- 82,000 kg weight and 20-meter length require massive foundation and facility investment
- 40-tool magazine feels limited for complex programs on 8-meter parts
- Capital cost of $2-3M plus installation makes this accessible only to the largest operations
- Positioning time across 8 meters of X-travel at 16 m/min adds up on non-cutting moves
- W-axis 3 m/min rapid adds cycle time during crossrail repositioning
Best For
Frequently Asked Questions
01
The 2780 U adds 2,000 mm of X-travel (8,250 vs 6,250 mm) and increases the table capacity from 30,000 to 40,000 kg. The machine is 4 meters longer and 6,000 kg heavier. If your parts are consistently over 6 meters long or weigh over 30 tons, the 2780 U is necessary. For parts under 6 meters, the 2760 U saves significant capital, floor space, and foundation cost.
02
At 8 meters of 5-axis capability, competitors include Waldrich Coburg (Germany), Parpas (Italy), SNK/Shin Nippon Koki (Japan), FPT Industrie (Italy), Soraluce (Spain), and Toshiba Machine/Shibaura (Japan). European builders typically price higher than DN Solutions at equivalent specs. Japanese builders are competitive on price but may have longer lead times. The DCM 2780 U offers strong value in this exclusive segment.
03
An 82-ton machine with 20-meter length requires a purpose-engineered concrete foundation, typically 1-2 meters deep with heavy reinforcement. Soil analysis is mandatory. Budget $100,000-$200,000+ for foundation work depending on site conditions. The foundation must be isolated from the surrounding floor to prevent vibration transmission. DN Solutions provides detailed foundation drawings and specifications as part of the machine order.
04
Plan for 6-12 weeks of on-site installation and commissioning after the foundation is ready. The machine ships in multiple sections requiring heavy crane lifts. Total project timeline from order to production is typically 12-18 months including lead time, foundation construction, shipping, installation, and commissioning.
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