DN Solutions DBM 2040 U
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The DN Solutions DBM 2040 U stretches the DBM double-column 5-axis platform to 4,250 mm of X-travel while keeping the same 2,500 mm Y and 1,000 mm Z as the smaller DBM 2030 U. If you're cutting large progressive dies, full-size automotive body panel tools, or long aerospace structural parts, that extra meter of X-travel makes the difference between a single-setup job and an expensive re-fixturing operation.
The spindle package is identical to the DBM 2030 U: 15,000 RPM, 46 kW (61.7 hp), 146 Nm through an HSK-A100 taper. The ram-type structure with eight-sided support provides the rigidity you need for heavy roughing, and the auto-change head attachment system lets you swap between high-speed finishing heads and high-torque roughing configurations without stopping the cycle. DN Solutions rates the specialty attachments at over 1,000 Nm of torque capability.
The 4,000 x 1,500 mm table gives you plenty of clamping real estate. The double ball screw design on the primary axes keeps the ram stable during direction reversals, which translates to better surface finish on large contoured surfaces. Thermal deformation compensation comes standard, along with ball screw support bearing cooling.
The 60-tool magazine handles most die/mold tool libraries without needing frequent manual loads. For shops with larger tool requirements, the magazine can typically be upgraded — check with your local distributor for options.
At 41,000 kg (90,389 lb), the DBM 2040 U weighs 4,000 kg more than the 2030 U, and the footprint grows to 14,265 x 6,000 x 5,810 mm. The extra 2 meters of machine length compared to the 2030 U is almost entirely in the X-axis travel extension. Foundation requirements are proportionally more demanding. This machine targets shops that regularly handle workpieces in the 3-4 meter length range and need full 5-axis capability without compromising on rigidity.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 4,250 mm (167.3 in) |
| Y-Axis Travel | 2,500 mm (98.4 in) |
| Z-Axis Travel | 1,000 mm (39.4 in) |
| Table Size | 4,000 x 1,500 mm (157.5 x 59.1 in) |
| Max Spindle Speed | 15,000 RPM |
| Spindle Motor Power | 46 kW (61.7 hp) |
| Spindle Torque | 146 Nm (107.7 ft-lbs) |
| Spindle Taper | HSK-A100 |
| Tool Capacity | 60 |
| Machine Dimensions | 14,265 x 6,000 x 5,810 mm (562 x 236 x 229 in) |
| Machine Weight | 41,000 kg (90,389 lb) |
| Max Spindle Speed | 15000 r/min |
| X Axis Travel Distance | 4250 mm |
| Y Axis Travel Distance | 2500 mm |
| Metric | IMPERIAL |
| Capacity | Table to spindle nose |
| Travels | X-Axis Travel DistanceY-Axis Travel DistanceZ-Axis Travel Distance |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle TorqueTool Taper |
| Table | Table LengthTable Width |
| Table Length | Table Width |
| Tool Storage Capacity | No. of tool station |
| Dimensions | LengthHeightWidthWeight |
| Favorites | DBM 3050U |
| 3000 Mm | 1500 mm |
| 118 Inch | 59 inch |
| 4000 Mm | 2000 mm |
| 158 Inch | 79 inch |
| 5000 Mm | 2500 mm |
| 197 Inch | 98 inch |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 4,250 mm X-travel handles large progressive dies and long aerospace structural parts in a single setup
- Ram-type structure with eight-sided support maintains rigidity across the full extended travel range
- Auto-change head attachments enable roughing-to-finishing workflow without operator intervention
- 1,000 mm Z-travel provides ample reach for deep cavity machining in large die blocks
- Double ball screw design prevents yaw during rapid direction changes for better surface finish
- 60-tool magazine standard covers most die/mold tool requirements
Limitations
- 41,000 kg weight and 14+ meter length demand significant foundation investment and floor space
- No table weight capacity published in standard specs — verify with DN Solutions for heavy workpieces
- Rapid traverse speeds not published for this model — potentially slower X-axis rapids due to longer travel
- Price north of $1M limits this to established die/mold operations with volume to justify the investment
Best For
Frequently Asked Questions
01
The primary difference is 1,000 mm more X-travel (4,250 vs 3,250 mm) with a correspondingly larger table (4,000 vs 3,000 mm length). The Y, Z, and spindle specs are identical. The 2040 U weighs 4,000 kg more and is about 2 meters longer. Choose the 2040 U when your typical workpieces are in the 3-4 meter range. If most of your parts fit within 3 meters, the 2030 U saves money and floor space.
02
Yes. The universal head provides full simultaneous 5-axis capability. The ram-type structure, double ball screws, and thermal compensation system work together to maintain accuracy during continuous 5-axis contouring. It's commonly used for simultaneous 5-axis finishing passes on complex die/mold surfaces.
03
DN Solutions offers multiple auto-change head attachments including high-speed finishing heads, high-torque roughing heads rated at over 1,000 Nm, and angular heads for specific machining applications. The automatic exchange system parks one head and picks up another within the machining cycle. Specific head options vary — consult your local distributor for the current lineup.
04
Large double-column machines typically have 6-12 month lead times depending on configuration and the current order backlog at DN Solutions' Changwon, South Korea factory. Custom configurations with specific head attachments or control options may extend the timeline. Plan for an additional 2-4 months for foundation preparation and installation.
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