DMG Mori LASERTEC 50 PrecisionTool
Key Specifications
X Travel
Y Travel
Z Travel
max tool diameter
max tool length
laser type
Overview
The DMG Mori LASERTEC 50 PrecisionTool is the larger-envelope sibling to the LASERTEC 20 PrecisionTool, designed for laser processing of PCD (polycrystalline diamond), CVD diamond, CBN (cubic boron nitride), carbide, and advanced materials including glass, ceramics, and tungsten carbide. Where the LASERTEC 20 targets small inserts and round tools up to 200 mm, the LASERTEC 50 handles tools up to 355 mm (14 in) diameter and 420 mm (16.5 in) length, covering the full range of production cutting tools.
Axis travels measure 540 x 500 x 700 mm (21.3 x 19.7 x 27.6 in), more than doubling the work envelope of the LASERTEC 20 in every axis. The machine uses femtosecond laser ablation technology for cold processing -- the ultrashort pulse duration removes material without thermal damage to the surrounding cutting edge, producing surface quality below Ra 0.00762 microinches on carbide tools. This cold ablation process eliminates the heat-affected zones that nanosecond and microsecond lasers produce.
Linear drives deliver acceleration exceeding 1g on all axes, enabling rapid positioning between features on multi-edge tools. Highly dynamic torque motors on the B and C rotary axes provide the angular speed and accuracy needed for processing complex 3D geometries on round tools, indexable inserts, and formed tools. The combination of linear and torque drives delivers the motion quality needed for sub-micrometer surface finishes.
The machine processes cutting tools without contact, without electrodes, and without tool wear -- eliminating the three primary cost drivers in conventional PCD grinding. Complex chip breaker geometries, micro-textured rake faces, and precision edge preparations that are impossible to grind are standard operations on the LASERTEC 50 PrecisionTool.
With a compact footprint of just 4 square meters, the machine fits into existing tool rooms and production cells. The SIEMENS control handles both tool measurement and laser processing programs. Compared to the LASERTEC 20, the LASERTEC 50 is the production-oriented machine for shops processing larger tools and higher volumes.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 540 mm (21.3 in) |
| Y-Axis Travel | 500 mm (19.7 in) |
| Z-Axis Travel | 700 mm (27.6 in) |
| Max Tool Diameter | 355 mm (14.0 in) |
| Max Tool Length | 420 mm (16.5 in) |
| Laser Type | Femtosecond laser (cold ablation) |
| Surface Roughness | < Ra 0.00762 microinches on carbide |
| Linear Drives | Acceleration > 1g |
| Rotary Axes | B and C axes with torque motors |
| Materials Processed | PCD, CVD diamond, CBN, carbide, glass, ceramics, tungsten carbide |
| Processing Method | Contact-free, no electrodes, no tool wear |
| Floor Space Required | 4 m2 (43 ft2) |
| CNC Control | SIEMENS |
| 540 Mm | 21.3 in. |
| 500 Mm | 19.7 in. |
| 700 Mm | 27.6 in. |
| Clearance | Max. X-axis travel540 mm21.3 in.Max. Y-axis travel500 mm19.7 in.Max. Z-axis travel700 mm27.6 in. |
Specifications sourced from us.dmgmori.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Femtosecond cold ablation eliminates heat-affected zones that nanosecond lasers produce, delivering superior PCD edge quality
- 355 mm max tool diameter and 420 mm length handle the full range of production cutting tools including large face mills and reamers
- Surface roughness below Ra 0.00762 microinches on carbide enables mirror-finish rake faces for high-performance cutting tools
- Linear drives with greater than 1g acceleration and torque motor rotary axes deliver the motion dynamics needed for complex 3D tool geometries
- Contact-free processing eliminates diamond wheel consumption, electrode wear, and mechanical forces on delicate PCD edges
- 540 x 500 x 700 mm travel envelope more than doubles the LASERTEC 20's workspace for larger tooling applications
Limitations
- Femtosecond laser source adds significant cost over nanosecond systems, pushing pricing above $600K for most configurations
- Material removal rates are inherently slower than grinding for bulk material removal on conventional carbide tools
- Specialized femtosecond laser source requires trained service technicians and higher maintenance costs than conventional lasers
- Limited to tool processing applications -- not a general-purpose laser cutting or machining platform
Best For
Frequently Asked Questions
01
Pricing typically ranges from $600,000 to $1,000,000 depending on laser source configuration, measurement options, and software packages. The femtosecond laser source is the primary cost driver.
02
The LASERTEC 50 handles tools up to 355 mm diameter vs 200 mm on the 20, with travels of 540 x 500 x 700 mm vs 200 x 200 x 200 mm. The 50 uses femtosecond laser technology for cold ablation, while the 20 uses nanosecond pulses. The 50 is the production machine for larger tools and higher volumes.
03
Femtosecond lasers deliver pulses shorter than one trillionth of a second. At these durations, material is removed by direct vaporization before heat can conduct into surrounding material. This cold ablation produces no heat-affected zone, preserving the full hardness and structure of PCD, CBN, and diamond cutting edges.
04
Yes, the femtosecond laser can process glass, ceramics, and tungsten carbide in addition to cutting tool materials. However, the machine is optimized for cutting tool geometry and fixturing.
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