DMG Mori DMU 65 FD monoBLOCK 2nd Generation
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The DMG Mori DMU 65 FD monoBLOCK 2nd Generation is the mill-turn variant of the acclaimed DMU 65 monoBLOCK 5-axis platform, adding FreeDrive (FD) turning capability to the one-piece cast iron construction that defines the monoBLOCK series. With 735 x 650 x 560 mm (28.9 x 25.6 x 22.0 in) of travel and a 1,000 kg (2,205 lb) table load, this machine delivers combined 5-axis milling and turning in a remarkably compact 8 m2 footprint.
The FD turning function enables the DirectDrive rotary table to spin workpieces at turning speeds up to 800 RPM, sufficient for OD turning, facing, boring, and threading operations. This eliminates the need to transfer parts between a 5-axis machining center and a lathe, reducing setups, improving part accuracy, and shortening overall cycle times on parts with both milled and turned features.
The 2nd Generation monoBLOCK platform brings the widest spindle range on the market: from 10,000 RPM / 200 Nm heavy-duty for aggressive roughing in steel and titanium, through balanced 18,000 RPM options, up to 30,000 RPM for high-speed aluminum and composite machining. The 4 micron positioning accuracy as standard provides the geometric precision demanded by aerospace and medical applications.
The swivel rotary table offers +/-120 degrees of tilt range with DirectDrive motors for backlash-free positioning, accommodating workpieces up to 840 mm (33.1 in) in diameter and 500 mm (19.7 in) tall. Tool magazine options scale from 30 to 240 pockets, supporting complex multi-operation jobs without operator intervention. Control choices include SIEMENS SINUMERIK ONE and HEIDENHAIN TNC7 under CELOS X.
The DMU 65 FD monoBLOCK 2nd Generation is the go-to platform for shops that need monoBLOCK-class rigidity and accuracy with integrated mill-turn capability. It directly competes with the Hermle C 400 (milling-only) and offers mill-turn functionality that most competitors in this size class cannot match.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 735 mm (28.9 in) |
| Y-Axis Travel | 650 mm (25.6 in) |
| Z-Axis Travel | 560 mm (22.0 in) |
| Swivel Range | +/- 120 degrees |
| C Axis Rotation | 360 degrees continuous (turning-capable) |
| Fd Turning Speed | Up to 800 RPM |
| Max Spindle Speed | 10,000 / 14,000 / 18,000 / 24,000 / 30,000 RPM (configurable) |
| Spindle Torque | Up to 200 Nm (heavy-duty option) |
| Spindle Taper | HSK-A63 (HSK-A100 on heavy-duty) |
| Max Workpiece Diameter | 840 mm (33.1 in) |
| Max Workpiece Height | 500 mm (19.7 in) |
| Table Load Capacity | 1,000 kg (2,205 lb) |
| Tool Capacity | 30 standard (expandable to 240) |
| Positioning Accuracy | 4 microns standard |
| Floor Space Required | 8 m2 (86 ft2) |
| CNC Control | SIEMENS SINUMERIK ONE / HEIDENHAIN TNC7 (CELOS X) |
| 735 Mm | 28.9 in. |
| 650 Mm | 25.6 in. |
| 560 Mm | 22 in. |
| 840 Mm | 33.1 in. |
| 500 Mm | 19.7 in. |
| 1000 Kg | 2204.6 lbs. |
| Customer Benefits | User Interface |
| Customer Benefitsflexible Application Possibilitiesin Process Measurement | Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution. |
Specifications sourced from us.dmgmori.com — verified 2026-03-28
Strengths & Limitations
Strengths
- MonoBLOCK one-piece casting provides the rigidity and thermal stability that eVo platforms cannot match for heavy mill-turn cutting
- +/-120 degree swivel range exceeds eVo models (-5/+110) for better access to complex geometries and undercuts
- FD turning at 800 RPM eliminates secondary lathe operations on parts with combined milled and turned features
- 4 micron positioning accuracy as standard meets the tightest aerospace and medical component tolerances
- Spindle range from 10K to 30K RPM covers every material from titanium roughing to high-speed aluminum finishing
- 240-tool magazine option supports complex multi-operation jobs and extended unattended production
Limitations
- FD option adds $40,000-$60,000 to the already premium monoBLOCK pricing
- 800 RPM turning speed is slower than the eVo FD at 1,200 RPM due to the heavier monoBLOCK table mass
- Machine weight requires adequate floor preparation and may need reinforced foundation
- DMG Mori service costs and parts pricing are among the highest in the industry
Best For
Frequently Asked Questions
01
New machines price between $380,000 and $600,000 depending on spindle selection, magazine size, and options. The FD mill-turn option adds approximately $40,000-$60,000 over a standard milling-only DMU 65 monoBLOCK. Used 1st Generation FD units sell for $180,000-$280,000.
02
The FD table turns at up to 800 RPM, which is adequate for facing, boring, OD turning, and threading. A dedicated lathe will be faster for pure turning production. The value of the FD option is eliminating the second setup and part transfer, improving accuracy and reducing total cycle time on parts needing both operations.
03
Choose the monoBLOCK for heavier cutting in steel and titanium, higher table load (1,000 kg vs 400-500 kg), wider swivel range (+/-120 vs -5/+110 degrees), and better accuracy. Choose the eVo for lower cost, higher turning speed (1,200 vs 800 RPM), and when the monoBLOCK rigidity advantage is not needed.
04
For balanced mill-turn applications, the 18,000 RPM spindle provides good speed for milling and adequate torque for turning tool engagement. For heavy turning in steel, the 10,000 RPM / 200 Nm heavy-duty spindle is recommended. For aluminum-focused work with light turning, the 24,000 RPM option maximizes milling productivity.
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